Kawasaki EX250B 2008 2009 2010 2011 2012 Service Manual
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🏷️ Basic Information Identification Make: Kawasaki Model: Ninja 250R Model Code: EX250B Model Designation: Ninja 250R Years Covered: 2008, 2009, 2010, 2011, 2012 👋 Introduction Market Position Category: Entry-level sportbike, lightweight motorcycle Target Audience: New riders, commuters, those seeking an affordable and fun sporty experience Competitive Analysis Competitors: Honda CBR250R, Yamaha YZF-R25 (later models), Suzuki GS500F (larger displacement but similar market segment for affordability) Key Features Ride Handling: Nimble and agile handling, ideal for urban environments and twisty roads Fuel Efficiency: Renowned for excellent fuel economy Affordability: Accessible purchase price and low running costs Design: Sportbike styling with full fairings, mimicking larger Ninja models 📋 Manual Details Coverage Areas Manual Type: Workshop Service Manual Page Count: 427 Language: English Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Full engine overhaul, disassembly, assembly, timing, lubrication, cooling system Fuel System: Carburetor tuning and overhaul, fuel pump, fuel lines, fuel tank service Transmission: Clutch operation, gearbox disassembly and assembly, gear selection mechanism Chassis: Frame inspection, swingarm maintenance, suspension adjustment and overhaul (front fork, rear shock) Brakes: Front and rear brake system service, caliper overhaul, hydraulic system bleeding, pad replacement Electrical System: Wiring diagrams, ignition system service, charging system (stator, regulator/rectifier), lighting, battery maintenance Cooling System: Radiator, fan, thermostat, coolant replacement and bleeding Exhaust System: Muffler and exhaust pipe inspection and replacement Wheels And Tires: Tire pressure, wear inspection, wheel bearing service, spoke tension adjustment (if applicable) Bodywork: Fairing removal and installation, seat service, fuel tank removal Procedures Included Maintenance: Scheduled maintenance tasks, oil changes, filter replacements, spark plug service, chain adjustment and lubrication Troubleshooting: Diagnostic procedures for common and uncommon issues, fault finding guides, symptom-based diagnostics Repair: Step-by-step repair instructions for all major and minor components Disassembly And Assembly: Detailed instructions for dismantling and reassembling all major motorcycle systems Torque Specifications: Precise torque values for critical fasteners throughout the motorcycle Adjustment Procedures: Carburetor synchronization, valve clearance adjustment, cable adjustments Special Tools: Identification and usage of specialized tools required for certain procedures Technical Depth Depth: Comprehensive, covering everything from basic rider maintenance to full engine rebuilds and advanced diagnostics 📊 Manual Specifications File Format Format Type: PDF Searchability: Likely text-searchable, enabling quick location of information Print Quality: Assumed to be high-resolution for clear diagrams and text Distribution: Instant Download Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, DOHC, parallel-twin Displacement: 249 cc Bore X Stroke: 55.0 x 52.4 mm Compression Ratio: 11.0:1 Valves Per Cylinder: 4 Power Delivery: Smooth and tractable power delivery suitable for beginners Performance Horsepower Approx: 30-32 HP (at crankshaft) Torque Approx: 17-18 lb-ft (at crankshaft) Fuel System Carburetion: Two Keihin CVK32 carburetors Fuel Tank Capacity: 18 L (4.8 US gal) Lubrication System Oil Type: API SG, SF, or SE, SAE 10W-40 recommended (consult manual for exact spec) Oil Capacity W Filter: 2.1 L (2.2 US qt) Oil Capacity Wo Filter: 1.9 L (2.0 US qt) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Clutch Type: Wet, multiple-disc Final Drive: Sealed chain Features Gear Ratios: Specific gear ratios detailed in the manual Transmission Fluid: Refer to manual for specific gear oil type and capacity (typically shared with engine oil for this model) 📐 Dimensions Exterior Overall Length: 2,005 mm (78.9 in) Overall Width: 750 mm (29.5 in) Overall Height: 1,095 mm (43.1 in) Wheelbase: 1,390 mm (54.7 in) Ground Clearance: 155 mm (6.1 in) Seat Height: 780 mm (30.7 in) Weights Curb Weight: Approx. 170 kg (375 lbs) Dry Weight: Approx. 151 kg (333 lbs) Weight Distribution: Refer to manual for specific front/rear bias 🛡️ Safety Features Ratings Crash Safety: N/A (Motorcycle, typically not rated by formal bodies like NHTSA) Active Features Braking System: Front: Single 290mm petal-disc with dual-piston caliper. Rear: Single 220mm petal-disc with dual-piston caliper. (ABS not typically standard on EX250B models of these years) Passive Features Lighting: Halogen headlight, LED taillight Mirrors: Standard handlebar-mounted mirrors 💡 Technology Features Infotainment Infotainment System: N/A (Basic motorcycle instrumentation) Instrument Cluster: Analog tachometer, digital speedometer, odometer, trip meter, fuel gauge, coolant temperature warning lamp, neutral indicator Driver Assistance ABS: Not standard on this model/year range. Manual will cover standard braking system. Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change: Every 6,000 km (3,700 miles) or 6 months, whichever comes first Oil Filter Change: Every 12,000 km (7,400 miles) or 12 months, typically with oil change Air Filter Cleaning: Every 6,000 km (3,700 miles) Spark Plug Replacement: Every 12,000 km (7,400 miles) or 12 months Valve Clearance Check: Every 24,000 km (14,900 miles) or 24 months Fluid Specifications Engine Oil Grade: SAE 10W-40 (API SG or higher) Coolant Type: Permanent type antifreeze coolant (50% solution with distilled water), or specific Kawasaki coolant Brake Fluid Type: DOT 3 or DOT 4 hydraulic brake fluid Known Issues Carburetor...
Identification and usage of specialized tools required for certain procedures
Technical Depth
Depth:
Comprehensive, covering everything from basic rider maintenance to full engine rebuilds and advanced diagnostics
📊 Manual Specifications
File Format
Format Type:
PDF
Searchability:
Likely text-searchable, enabling quick location of information
Print Quality:
Assumed to be high-resolution for clear diagrams and text
Distribution:
Instant Download
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, DOHC, parallel-twin
Displacement:
249 cc
Bore X Stroke:
55.0 x 52.4 mm
Compression Ratio:
11.0:1
Valves Per Cylinder:
4
Power Delivery:
Smooth and tractable power delivery suitable for beginners
Performance
Horsepower Approx:
30-32 HP (at crankshaft)
Torque Approx:
17-18 lb-ft (at crankshaft)
Fuel System
Carburetion:
Two Keihin CVK32 carburetors
Fuel Tank Capacity:
18 L (4.8 US gal)
Lubrication System
Oil Type:
API SG, SF, or SE, SAE 10W-40 recommended (consult manual for exact spec)
Oil Capacity W Filter:
2.1 L (2.2 US qt)
Oil Capacity Wo Filter:
1.9 L (2.0 US qt)
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Clutch Type:
Wet, multiple-disc
Final Drive:
Sealed chain
Features
Gear Ratios:
Specific gear ratios detailed in the manual
Transmission Fluid:
Refer to manual for specific gear oil type and capacity (typically shared with engine oil for this model)
📐 Dimensions
Exterior
Overall Length:
2,005 mm (78.9 in)
Overall Width:
750 mm (29.5 in)
Overall Height:
1,095 mm (43.1 in)
Wheelbase:
1,390 mm (54.7 in)
Ground Clearance:
155 mm (6.1 in)
Seat Height:
780 mm (30.7 in)
Weights
Curb Weight:
Approx. 170 kg (375 lbs)
Dry Weight:
Approx. 151 kg (333 lbs)
Weight Distribution:
Refer to manual for specific front/rear bias
🛡️ Safety Features
Ratings
Crash Safety:
N/A (Motorcycle, typically not rated by formal bodies like NHTSA)
Active Features
Braking System:
Front: Single 290mm petal-disc with dual-piston caliper. Rear: Single 220mm petal-disc with dual-piston caliper. (ABS not typically standard on EX250B models of these years)
Passive Features
Lighting:
Halogen headlight, LED taillight
Mirrors:
Standard handlebar-mounted mirrors
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic motorcycle instrumentation)
Instrument Cluster:
Analog tachometer, digital speedometer, odometer, trip meter, fuel gauge, coolant temperature warning lamp, neutral indicator
Driver Assistance
ABS:
Not standard on this model/year range. Manual will cover standard braking system.
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change:
Every 6,000 km (3,700 miles) or 6 months, whichever comes first
Oil Filter Change:
Every 12,000 km (7,400 miles) or 12 months, typically with oil change
Air Filter Cleaning:
Every 6,000 km (3,700 miles)
Spark Plug Replacement:
Every 12,000 km (7,400 miles) or 12 months
Valve Clearance Check:
Every 24,000 km (14,900 miles) or 24 months
Fluid Specifications
Engine Oil Grade:
SAE 10W-40 (API SG or higher)
Coolant Type:
Permanent type antifreeze coolant (50% solution with distilled water), or specific Kawasaki coolant
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid
Known Issues
Carburetor Issues:
Occasional carburetor synchronization drift, potential for pilot jet clogging if fuel is not fresh or bike sits for long periods
Charging System:
Stator or regulator/rectifier failure can occur with age, leading to battery not charging.
Chain Maintenance:
Proper chain tension and lubrication are crucial for longevity and smooth operation.
Maintenance Philosophy
Emphasis:
The manual provides detailed procedures for preventative maintenance to ensure optimal performance and lifespan of the vehicle.
📚 Vehicle History
Brand Heritage
Manufacturer:
Kawasaki Heavy Industries Motorcycle & Engine Company
Reputation:
Known for reliable, performance-oriented motorcycles, particularly in the sportbike segment
Model Evolution
Previous Generation Code:
EX250-F (for earlier Ninja 250 models)
Design Philosophy:
Introduction of a more aggressive, aerodynamic fairing design and updated chassis compared to prior generations, aligning with the 'Ninja' family aesthetic.
Production
Production Period:
Covered years 2008-2012, part of a longer-running model lineage.
Manufacturing Location:
Typically Japan, though regional variations may exist
🏆 Awards & Recognition
Recognitions
Awards:
While specific awards for the EX250B model might be scarce, the Ninja 250 lineage is consistently praised in motorcycle publications for its value, beginner-friendliness, and sporty appeal, often appearing on 'best beginner bike' lists.