2009-2011 Kawasaki EX650C Ninja 650R Service Repair Manual Instant Download (2009 2010 2011) PDF
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🏷️ Basic Information Identification Make: Kawasaki Model: Ninja 650R Model Code: EX650C Year: 2009-2011 Codes Product Code: EX650C-2009-2011-SM-PDF 👋 Introduction Market Position Segment: Entry-level to mid-range sportbike, popular for commuting and sport riding. Competitive Analysis Competitors: Yamaha YZF-R6, Suzuki SV650, Honda CBR600F. Key Features Design Philosophy: Focus on accessibility, usability, and a balance of performance and comfort. Engine Type: Parallel-twin, liquid-cooled, DOHC, 8-valve. 📋 Manual Details Coverage Areas Primary Coverage: 2009, 2010, 2011 Kawasaki EX650C Ninja 650R Page Count Estimated Pages: Approximately 500+ Manual Type Type: Service Repair Manual Language Language: English Format Format: PDF (Portable Document Format) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine disassembly, inspection, assembly, and tuning. Fuel System: Fuel injection system, fuel pump, injectors, throttle body, evaporative emission control. Cooling System: Radiator, coolant flow, thermostat, water pump, fan operation. Ignition System: Spark plugs, ignition coils, ECU control, timing. Transmission Clutch: Clutch operation, clutch plates, transmission gear inspection and repair, shift mechanism. Chassis Frame: Frame inspection, alignment, steering head bearings. Suspension Front: Front fork disassembly, service, oil change, seal replacement, spring rates. Suspension Rear: Rear shock absorber adjustment and service, linkage components. Brakes Front: Brake calipers, master cylinder, brake fluid flush, pad replacement, rotor inspection. Brakes Rear: Rear brake caliper, master cylinder, brake fluid flush, pad replacement, rotor inspection. Electrical System: Wiring diagrams, battery, charging system, lighting, starter motor, ECU. Instrumentation: Speedometer, tachometer, indicator lights, diagnostic codes. Bodywork Fairings: Fairing removal and installation, plastic components, seating. Exhaust System: Exhaust pipe and muffler inspection, gasket replacement. Lubrication System: Oil pump, oil passages, oil filter replacement. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, brake checks, fluid top-offs. Troubleshooting: Diagnostic charts for common problems and their solutions. Engine Rebuild: Detailed steps for complete engine teardown and reassembly. Suspension Service: Front fork seal replacement and rear shock service. Brake Service: Brake pad and fluid replacement procedures. Electrical Diagnostics: Component testing and wiring troubleshooting. Valve Adjustment: Procedure for checking and adjusting valve clearances. Fuel Injection Tuning: Basic adjustments and diagnostics for the fuel injection system. Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and component overhauls. 📊 Manual Specifications File Format Quality: High-resolution, searchable PDF with clear text and images. Print Quality Printability: Printable on standard home or office printers. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, liquid-cooled, DOHC, parallel-twin Displacement: 649 cc (39.6 cu in) Bore X Stroke: 83.0 x 60.0 mm Compression Ratio: 11.3:1 Performance Horsepower Est: Approx. 70-72 HP @ 8,000 RPM (crankshaft) Torque Est: Approx. 46-48 lb-ft @ 6,500 RPM (crankshaft) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with dual throttle valves Fuel Type: Unleaded gasoline, 87 octane or higher 🔧 Transmission Standard Type: 6-speed, constant mesh, return type Optional Optional Transmission: N/A Features Clutch Type: Wet, multi-disc 📐 Dimensions Exterior Overall Length: 2,105 mm (82.9 in) Overall Width: 750 mm (29.5 in) Overall Height: 1,150 mm (45.3 in) Wheelbase: 1,410 mm (55.5 in) Ground Clearance: 155 mm (6.1 in) Weights Curb Weight: Approx. 197 kg (434.3 lbs) Fuel Capacity: 15 L (4.0 US gal) 🛡️ Safety Features Ratings Safety Ratings: Not applicable to motorcycles in the same way as cars. Active Features Braking System: Dual hydraulic disc front, single hydraulic disc rear. ABS optional on some markets/models. Passive Features Lighting: Halogen headlamp, LED taillight. 💡 Technology Features Infotainment Instrument Cluster: Digital speedometer, analog tachometer, fuel gauge, clock, trip meters, indicator lights. Driver Assistance ABS: Optional ABS system available on some models/markets for enhanced braking safety. Connectivity Connectivity Features: N/A (Basic motorcycle electronics) 🔧 Maintenance Service Intervals Oil Change Interval: Every 6,000 km (3,700 miles) or 6 months, whichever comes first. Air Filter Replacement: Every 12,000 km (7,500 miles) or 12 months. Spark Plug Replacement: Every 12,000 km (7,500 miles). Chain Lubrication Adjustment: Every 1,000 km (600 miles) or after riding in wet conditions. Fluid Specifications Engine Oil Type: SAE 10W-40 API SG or higher (JASO MA recommended). Engine Oil Capacity: 2.4 L (2.5 US qt) without filter change; 2.7 L (2.9 US qt) with filter change. Coolant Type: Kawasaki Motorcycle Coolant (or equivalent ethylene glycol-based coolant with distilled water). Brake Fluid Type: DOT 4. Known Issues Common Complaints: Some owners report minor vibrations at certain RPMs. Clutch lever may feel slightly heavy for some riders. Occasional issues with throttle response if not maintained properly. 📚 Vehicle History Brand Heritage Brand Focus: Kawasaki has a long history of producing reliable and performance-oriented motorcycles, from street bikes to racing machines. Model Evolution Ninja Lineage: The Ninja 650R (EX650) was introduced as a more accessible sportbike, bridging the gap between smaller displacement bikes and supersports. Production Manufacturing Location: Japan (primary) 🏆 Awards & Recognition Recognitions Segment Popularity: Consistently praised for its value, reliability, and performance in the middleweight...
Some owners report minor vibrations at certain RPMs. Clutch lever may feel slightly heavy for some riders. Occasional issues with throttle response if not maintained properly.
📚 Vehicle History
Brand Heritage
Brand Focus:
Kawasaki has a long history of producing reliable and performance-oriented motorcycles, from street bikes to racing machines.
Model Evolution
Ninja Lineage:
The Ninja 650R (EX650) was introduced as a more accessible sportbike, bridging the gap between smaller displacement bikes and supersports.
Production
Manufacturing Location:
Japan (primary)
🏆 Awards & Recognition
Recognitions
Segment Popularity:
Consistently praised for its value, reliability, and performance in the middleweight sportbike category.