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2009-2011 Kawasaki EX650C Ninja 650R Service Repair Manual Instant Download (2009 2010 2011) PDF

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🏷️ Basic Information Identification Make: Kawasaki Model: Ninja 650R Model Code: EX650C Year: 2009-2011 Codes Product Code: EX650C-2009-2011-SM-PDF 👋 Introduction Market Position Segment: Entry-level to mid-range sportbike, popular for commuting and sport riding. Competitive Analysis Competitors: Yamaha YZF-R6, Suzuki SV650, Honda CBR600F. Key Features Design Philosophy: Focus on accessibility, usability, and a balance of performance and comfort. Engine Type: Parallel-twin, liquid-cooled, DOHC, 8-valve. 📋 Manual Details Coverage Areas Primary Coverage: 2009, 2010, 2011 Kawasaki EX650C Ninja 650R Page Count Estimated Pages: Approximately 500+ Manual Type Type: Service Repair Manual Language Language: English Format Format: PDF (Portable Document Format) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine disassembly, inspection, assembly, and tuning. Fuel System: Fuel injection system, fuel pump, injectors, throttle body, evaporative emission control. Cooling System: Radiator, coolant flow, thermostat, water pump, fan operation. Ignition System: Spark plugs, ignition coils, ECU control, timing. Transmission Clutch: Clutch operation, clutch plates, transmission gear inspection and repair, shift mechanism. Chassis Frame: Frame inspection, alignment, steering head bearings. Suspension Front: Front fork disassembly, service, oil change, seal replacement, spring rates. Suspension Rear: Rear shock absorber adjustment and service, linkage components. Brakes Front: Brake calipers, master cylinder, brake fluid flush, pad replacement, rotor inspection. Brakes Rear: Rear brake caliper, master cylinder, brake fluid flush, pad replacement, rotor inspection. Electrical System: Wiring diagrams, battery, charging system, lighting, starter motor, ECU. Instrumentation: Speedometer, tachometer, indicator lights, diagnostic codes. Bodywork Fairings: Fairing removal and installation, plastic components, seating. Exhaust System: Exhaust pipe and muffler inspection, gasket replacement. Lubrication System: Oil pump, oil passages, oil filter replacement. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, brake checks, fluid top-offs. Troubleshooting: Diagnostic charts for common problems and their solutions. Engine Rebuild: Detailed steps for complete engine teardown and reassembly. Suspension Service: Front fork seal replacement and rear shock service. Brake Service: Brake pad and fluid replacement procedures. Electrical Diagnostics: Component testing and wiring troubleshooting. Valve Adjustment: Procedure for checking and adjusting valve clearances. Fuel Injection Tuning: Basic adjustments and diagnostics for the fuel injection system. Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and component overhauls. 📊 Manual Specifications File Format Quality: High-resolution, searchable PDF with clear text and images. Print Quality Printability: Printable on standard home or office printers. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, liquid-cooled, DOHC, parallel-twin Displacement: 649 cc (39.6 cu in) Bore X Stroke: 83.0 x 60.0 mm Compression Ratio: 11.3:1 Performance Horsepower Est: Approx. 70-72 HP @ 8,000 RPM (crankshaft) Torque Est: Approx. 46-48 lb-ft @ 6,500 RPM (crankshaft) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with dual throttle valves Fuel Type: Unleaded gasoline, 87 octane or higher 🔧 Transmission Standard Type: 6-speed, constant mesh, return type Optional Optional Transmission: N/A Features Clutch Type: Wet, multi-disc 📐 Dimensions Exterior Overall Length: 2,105 mm (82.9 in) Overall Width: 750 mm (29.5 in) Overall Height: 1,150 mm (45.3 in) Wheelbase: 1,410 mm (55.5 in) Ground Clearance: 155 mm (6.1 in) Weights Curb Weight: Approx. 197 kg (434.3 lbs) Fuel Capacity: 15 L (4.0 US gal) 🛡️ Safety Features Ratings Safety Ratings: Not applicable to motorcycles in the same way as cars. Active Features Braking System: Dual hydraulic disc front, single hydraulic disc rear. ABS optional on some markets/models. Passive Features Lighting: Halogen headlamp, LED taillight. 💡 Technology Features Infotainment Instrument Cluster: Digital speedometer, analog tachometer, fuel gauge, clock, trip meters, indicator lights. Driver Assistance ABS: Optional ABS system available on some models/markets for enhanced braking safety. Connectivity Connectivity Features: N/A (Basic motorcycle electronics) 🔧 Maintenance Service Intervals Oil Change Interval: Every 6,000 km (3,700 miles) or 6 months, whichever comes first. Air Filter Replacement: Every 12,000 km (7,500 miles) or 12 months. Spark Plug Replacement: Every 12,000 km (7,500 miles). Chain Lubrication Adjustment: Every 1,000 km (600 miles) or after riding in wet conditions. Fluid Specifications Engine Oil Type: SAE 10W-40 API SG or higher (JASO MA recommended). Engine Oil Capacity: 2.4 L (2.5 US qt) without filter change; 2.7 L (2.9 US qt) with filter change. Coolant Type: Kawasaki Motorcycle Coolant (or equivalent ethylene glycol-based coolant with distilled water). Brake Fluid Type: DOT 4. Known Issues Common Complaints: Some owners report minor vibrations at certain RPMs. Clutch lever may feel slightly heavy for some riders. Occasional issues with throttle response if not maintained properly. 📚 Vehicle History Brand Heritage Brand Focus: Kawasaki has a long history of producing reliable and performance-oriented motorcycles, from street bikes to racing machines. Model Evolution Ninja Lineage: The Ninja 650R (EX650) was introduced as a more accessible sportbike, bridging the gap between smaller displacement bikes and supersports. Production Manufacturing Location: Japan (primary) 🏆 Awards & Recognition Recognitions Segment Popularity: Consistently praised for its value, reliability, and performance in the middleweight...
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2009-2011 Kawasaki EX650C Ninja 650R Service Repair Manual Instant Download (2009 2010 2011) PDF2009-2011 Kawasaki EX650C Ninja 650R Service Repair Manual Instant Download (2009 2010 2011) PDF2009-2011 Kawasaki EX650C Ninja 650R Service Repair Manual Instant Download (2009 2010 2011) PDF2009-2011 Kawasaki EX650C Ninja 650R Service Repair Manual Instant Download (2009 2010 2011) PDF
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
Ninja 650R
Model Code:
EX650C
Year:
2009-2011
Codes
Product Code:
EX650C-2009-2011-SM-PDF
👋 Introduction
Market Position
Segment:
Entry-level to mid-range sportbike, popular for commuting and sport riding.
Competitive Analysis
Competitors:
Yamaha YZF-R6, Suzuki SV650, Honda CBR600F.
Key Features
Design Philosophy:
Focus on accessibility, usability, and a balance of performance and comfort.
Engine Type:
Parallel-twin, liquid-cooled, DOHC, 8-valve.
📋 Manual Details
Coverage Areas
Primary Coverage:
2009, 2010, 2011 Kawasaki EX650C Ninja 650R
Page Count
Estimated Pages:
Approximately 500+
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF (Portable Document Format)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine disassembly, inspection, assembly, and tuning.
Fuel System:
Fuel injection system, fuel pump, injectors, throttle body, evaporative emission control.
Cooling System:
Radiator, coolant flow, thermostat, water pump, fan operation.
Ignition System:
Spark plugs, ignition coils, ECU control, timing.
Transmission Clutch:
Clutch operation, clutch plates, transmission gear inspection and repair, shift mechanism.
Chassis Frame:
Frame inspection, alignment, steering head bearings.
Suspension Front:
Front fork disassembly, service, oil change, seal replacement, spring rates.
Suspension Rear:
Rear shock absorber adjustment and service, linkage components.
Brakes Front:
Brake calipers, master cylinder, brake fluid flush, pad replacement, rotor inspection.
Brakes Rear:
Rear brake caliper, master cylinder, brake fluid flush, pad replacement, rotor inspection.
Electrical System:
Wiring diagrams, battery, charging system, lighting, starter motor, ECU.
Instrumentation:
Speedometer, tachometer, indicator lights, diagnostic codes.
Bodywork Fairings:
Fairing removal and installation, plastic components, seating.
Exhaust System:
Exhaust pipe and muffler inspection, gasket replacement.
Lubrication System:
Oil pump, oil passages, oil filter replacement.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, brake checks, fluid top-offs.
Troubleshooting:
Diagnostic charts for common problems and their solutions.
Engine Rebuild:
Detailed steps for complete engine teardown and reassembly.
Suspension Service:
Front fork seal replacement and rear shock service.
Brake Service:
Brake pad and fluid replacement procedures.
Electrical Diagnostics:
Component testing and wiring troubleshooting.
Valve Adjustment:
Procedure for checking and adjusting valve clearances.
Fuel Injection Tuning:
Basic adjustments and diagnostics for the fuel injection system.
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and component overhauls.
📊 Manual Specifications
File Format
Quality:
High-resolution, searchable PDF with clear text and images.
Print Quality
Printability:
Printable on standard home or office printers.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, liquid-cooled, DOHC, parallel-twin
Displacement:
649 cc (39.6 cu in)
Bore X Stroke:
83.0 x 60.0 mm
Compression Ratio:
11.3:1
Performance
Horsepower Est:
Approx. 70-72 HP @ 8,000 RPM (crankshaft)
Torque Est:
Approx. 46-48 lb-ft @ 6,500 RPM (crankshaft)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with dual throttle valves
Fuel Type:
Unleaded gasoline, 87 octane or higher
🔧 Transmission
Standard
Type:
6-speed, constant mesh, return type
Optional
Optional Transmission:
N/A
Features
Clutch Type:
Wet, multi-disc
📐 Dimensions
Exterior
Overall Length:
2,105 mm (82.9 in)
Overall Width:
750 mm (29.5 in)
Overall Height:
1,150 mm (45.3 in)
Wheelbase:
1,410 mm (55.5 in)
Ground Clearance:
155 mm (6.1 in)
Weights
Curb Weight:
Approx. 197 kg (434.3 lbs)
Fuel Capacity:
15 L (4.0 US gal)
🛡️ Safety Features
Ratings
Safety Ratings:
Not applicable to motorcycles in the same way as cars.
Active Features
Braking System:
Dual hydraulic disc front, single hydraulic disc rear. ABS optional on some markets/models.
Passive Features
Lighting:
Halogen headlamp, LED taillight.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital speedometer, analog tachometer, fuel gauge, clock, trip meters, indicator lights.
Driver Assistance
ABS:
Optional ABS system available on some models/markets for enhanced braking safety.
Connectivity
Connectivity Features:
N/A (Basic motorcycle electronics)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km (3,700 miles) or 6 months, whichever comes first.
Air Filter Replacement:
Every 12,000 km (7,500 miles) or 12 months.
Spark Plug Replacement:
Every 12,000 km (7,500 miles).
Chain Lubrication Adjustment:
Every 1,000 km (600 miles) or after riding in wet conditions.
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SG or higher (JASO MA recommended).
Engine Oil Capacity:
2.4 L (2.5 US qt) without filter change; 2.7 L (2.9 US qt) with filter change.
Coolant Type:
Kawasaki Motorcycle Coolant (or equivalent ethylene glycol-based coolant with distilled water).
Brake Fluid Type:
DOT 4.
Known Issues
Common Complaints:
Some owners report minor vibrations at certain RPMs. Clutch lever may feel slightly heavy for some riders. Occasional issues with throttle response if not maintained properly.
📚 Vehicle History
Brand Heritage
Brand Focus:
Kawasaki has a long history of producing reliable and performance-oriented motorcycles, from street bikes to racing machines.
Model Evolution
Ninja Lineage:
The Ninja 650R (EX650) was introduced as a more accessible sportbike, bridging the gap between smaller displacement bikes and supersports.
Production
Manufacturing Location:
Japan (primary)
🏆 Awards & Recognition
Recognitions
Segment Popularity:
Consistently praised for its value, reliability, and performance in the middleweight sportbike category.
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