This manual covers the, a versatile Adventure Sport Touring Motorcycle produced in 2010. Designed for riders seeking a capable machine for commuting, touring, and light off-road excursions, the KLE650 DAF is known for its reliable and fuel-efficient parallel-twin engine, comfortable upright riding position, and balanced performance. Building on heritage of dual-purpose capability, this model offers a practical and enjoyable riding experience. This comprehensive English-language Service Repair Manual provides detailed information for the maintenance, repair, and troubleshooting of your 2010. It covers all major systems, including the engine, fuel, ignition, cooling, transmission, drivetrain, suspension, brakes, electrical system, and bodywork. With step-by-step instructions, diagnostic charts, and technical specifications, this manual is an essential resource for owners and technicians to ensure optimal performance and longevity of the vehicle. 🏷️ Basic Information Identification Make: Kawasaki Model: KLE650 DAF Year: 2010 Product Type: Service Repair Manual 👋 Introduction Market Position Category: Adventure Sport Touring Motorcycle Target Audience: Riders seeking a versatile, reliable motorcycle for commuting, touring, and light off-road excursions. Competitive Analysis Segment: Light to mid-weight adventure touring segment. Key Competitors: BMW F650GS/F700GS (older generations), Suzuki V-Strom 650, Honda Transalp. Key Features Versatility: Balanced performance for both on-road comfort and light off-road capability. Engine Type: Reliable and fuel-efficient parallel-twin engine. Ergonomics: Comfortable upright riding position suitable for long distances. 📋 Manual Details Coverage Areas General Coverage: Complete service, repair, troubleshooting, and maintenance for the Kawasaki KLE650 DAF model year 2010. Page Count Estimated Pages: Several hundred (typical for a comprehensive service manual). Manual Type Type: Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed internal and external engine components, diagnosis, repair, and overhaul procedures. Fuel System: Fuel injection system, fuel pump, injectors, throttle body, fuel tank, and lines. Ignition System: Ignition coils, spark plugs, ECU control, and timing. Cooling System: Radiator, fan, coolant, thermostat, hoses, and water pump. Exhaust System: Exhaust pipes, catalytic converter, mufflers, and sensors. Transmission: Clutch, gearbox, internal transmission components, lubrication, and adjustment. Drivetrain: Final drive, chain, sprockets, wheel bearings. Suspension: Front forks (telescopic, cartridge type), rear shock absorber, linkages, and adjustments. Brakes: Front and rear brake systems, hydraulic lines, calipers, master cylinders, pads, rotors, ABS (if equipped). Wheels Tires: Wheel specifications, tire mounting, balancing, and pressure recommendations. Steering: Handlebar, steering stem, bearings, and lubrication. Electrical System: Battery, charging system (alternator/stator, regulator/rectifier), starter motor, lighting, ignition, and instrument cluster. Lighting: Headlight, taillight, brake light, turn signals, and related wiring. Instruments Indicators: Speedometer, tachometer, fuel gauge, warning lights, and their diagnostics. Chassis Frame: Frame inspection, welding, and component mounting. Bodywork Fairings: Removal, installation, and repair of fairings, plastics, and trim. Troubleshooting: Diagnostic charts and procedures for identifying and resolving common and uncommon issues. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, lubrication points, valve clearance checks. Engine Overhaul: Complete engine disassembly, inspection, reassembly, and torque specifications. Transmission Repair: Gearbox disassembly, clutch replacement, and seal renewal. Suspension Rebuild: Front fork seal replacement, oil changes, rear shock absorber servicing. Brake System Service: Brake fluid replacement, caliper overhaul, pad replacement, and bleeding procedures. Electrical Diagnostics: Wiring diagrams, component testing, and troubleshooting electrical faults. Fuel System Cleaning: Injector cleaning, throttle body synchronization, and fuel filter replacement. Wheel Tire Service: Tire mounting/dismounting, wheel balancing, and spoke tensioning. Bodywork Repair: Panel removal/installation, minor cosmetic repairs. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, including diagnostic procedures. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text, allowing for quick access to specific information. Print Quality Quality: High-resolution, suitable for printing individual pages or the entire manual. Binding Type Binding Format: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Type: Liquid-cooled, four-stroke, DOHC, parallel-twin Displacement: 649 cc Bore X Stroke: 83.0 x 60.0 mm Compression Ratio: 11.2:1 Performance Horsepower: Approximately 62.6 hp @ 8,000 rpm (claimed, may vary slightly by region/testing) Torque: Approximately 43.4 lb-ft @ 6,000 rpm (claimed, may vary slightly by region/testing) Fuel System Induction: Fuel injection with two 38mm throttle bodies Fuel Type: Unleaded gasoline Fuel Tank Capacity: Approximately 15 liters (3.96 US gal) 🔧 Transmission Standard Type: 6-speed, constant mesh Clutch: Wet, multi-disc, manual Optional Type: N/A Features Final Drive: Sealed chain 📐 Dimensions Exterior Length: Approximately 2,180 mm (85.8 in) Width: Approximately 800 mm (31.5 in) Height: Approximately 1,400 mm (55.1 in) Wheelbase: Approximately 1,465 mm (57.7 in) Ground Clearance: Approximately 150 mm (5.9 in) Seat Height: Approximately 820 mm (32.3 in) Weights Curb Weight: Approximately 199 kg (439 lbs) 🛡️ Safety Features Ratings Crash Test Ratings: Motorcycles are not typically rated by consumer safety organizations like NHTSA/Euro NCAP for crashworthiness in the same manner as cars. Active Features ABS: Optional (ABS variant available, check specific model code DAF). Brakes: Dual discs front, single disc rear (ABS may...