🏷️ Basic Information Identification Make: Kawasaki Model: KLR500 Year: 1987, 1988 Codes Engine Code Common: Likely KLR500A series designation, specific code not provided in product info Generation Generation Identifier: First Generation KLR500 👋 Introduction Market Position Target Audience: Mechanical technicians, experienced DIY enthusiasts Value Proposition: Enables professional-quality service and maintenance, cost savings for owners by facilitating DIY repairs Competitive Analysis Type Of Manual: Workshop Service Manual, equivalent to dealership service information Key Features Emphasis On Safety: Highlights safety precautions, use of safety equipment, and proper torque specifications Warning Symbols: Utilizes WARNING, CAUTION, and NOTE symbols for critical information Accuracy Claim: Endeavors to ensure accuracy of all information 📋 Manual Details Coverage Areas Covered Models: Kawasaki KLR500 (1987, 1988) Page Count Estimated Page Count: Estimate based on typical workshop manuals for this era: 300-500 pages Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine disassembly and assembly, lubrication system, cooling system (if applicable), fuel system, ignition system, exhaust system Transmission Systems: Transmission disassembly and assembly, clutch operation Electrical Systems: Electrical system diagnosis and repair, wiring diagrams, lighting, charging system, ignition system components Chassis Systems: Frame, suspension (front and rear), steering, wheels, tires, brakes Bodywork And Trim: Body panels, fairings, seating, controls Procedures Included Routine Maintenance: Tune-ups, oil changes, filter replacements, chain adjustment, lubrication points Diagnostic Procedures: Troubleshooting common issues, fault finding for various systems Repair And Overhaul: Detailed step-by-step instructions for component repair and complete system overhauls Removal And Installation: Procedures for removing and reinstalling major components and sub-assemblies Technical Depth Depth Of Information: Comprehensive; covers routine maintenance, diagnostics, and complete engine/transmission disassembly and repair Special Tools: References specific Kawasaki special tool numbers and illustrations for required tools Proprietary Components: Includes instructions for proprietary Kawasaki components and refers to manufacturer instructions for non-Kawasaki proprietary parts 📊 Manual Specifications File Format Format: PDF Searchability: Assumed to be searchable text-based PDF Print Quality Printability: Printable Clarity: High clarity, designed for technician use Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Delivery Delivery Method: Fast and Free Electronic Delivery via Email ⚙️ Engine Specifications Primary Engine Engine Type: Likely single-cylinder, four-stroke, DOHC (Dual Overhead Camshaft) Displacement: Approximately 498cc (based on model name '500') Bore X Stroke: Specifics not provided in product data, but typical for this era might be around 92mm x 75.4mm Compression Ratio: Specifics not provided in product data, typical range 8.5:1 to 9.5:1 Performance Horsepower Estimate: Estimated 30-35 HP at peak RPM, specifics not in product data Torque Estimate: Estimated 25-30 lb-ft, specifics not in product data Fuel System Fuel Delivery: Carburetor(s), likely single Mikuni Fuel Type: Unleaded gasoline Ignition System Ignition Type: CDI (Capacitor Discharge Ignition) Lubrication System Oil Type Recommendation: Likely SAE 10W-40 motorcycle-specific oil, refer to manual for precise specification Oil Capacity: Estimate 2.0-2.5 liters, refer to manual for precise capacity Cooling System Cooling Method: Likely Air-cooled 🔧 Transmission Standard Transmission Type: Manual Number Of Gears: Likely 5-speed or 6-speed Features Clutch Type: Wet, multi-plate Final Drive: Chain drive Fluid Type Transmission Oil Type: Likely SAE 80W-90 or 10W-40 motorcycle gear oil, refer to manual for precise specification 📐 Dimensions Exterior Type: Dual-sport / Adventure Motorcycle Wheelbase: Specifics not provided in product data, but typically around 55-60 inches for this class Weights Dry Weight Estimate: Estimated 350-380 lbs, specifics not in product data Fuel Tank Capacity: Specifics not provided in product data, likely around 4-5 gallons 🛡️ Safety Features Ratings Safety Standards: Adheres to motorcycle safety standards of the era; manual provides critical safety information Active Features Braking System: Front disc brake, Rear drum brake (typical for this model and era) Passive Features Lighting: Headlight, taillight, turn signals (coverage in electrical section) 💡 Technology Features Infotainment Infotainment System: Not applicable (minimal technology in this era's motorcycles) Driver Assistance Rider Assistance Features: None (focus is on mechanical systems) 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000 miles or annually, refer to manual for specific mileage Air Filter Cleaning Replacement: Regular inspection and cleaning/replacement based on riding conditions, detailed in manual Spark Plug Replacement: Typically every 6,000-10,000 miles, check manual for exact interval and specification Fluid Specifications Coolant Type: N/A (Air-cooled engine) Brake Fluid Type: DOT 3 or DOT 4, refer to manual for specific type and replacement interval Known Issues Common Wear Items: Chain and sprockets, brake pads/shoes, tires, fork seals, carburetor cleaning due to age and fuel types. Electrical Component Aging: Potential for aging electrical connectors and regulators/rectifiers over time, detailed troubleshooting in manual. 📚 Vehicle History Brand Heritage Kawasaki Motorcycle Division: Kawasaki Heavy Industries has a long history in motorcycle manufacturing, known for performance and reliability Model Evolution Klr Lineage: The KLR500 is an early iteration of the KLR line, which later evolved into the highly popular...