🏷️ Basic Information Identification Make: Kawasaki Model: KLX250S Model Code: KLX250SC Year: 2012 Type: Motorcycle 👋 Introduction Market Position Segment: Dual-sport motorcycle Target Audience: Owners seeking to perform maintenance and repairs, enthusiasts Competitive Analysis Competitors: Honda CRF250L, Yamaha WR250R, Suzuki DR-Z250 Key Features Benefit To Owner: Enables DIY maintenance, saves significant repair costs, enhances understanding of vehicle mechanics Manual Utility: Empowers owners to handle routine service and complex repairs efficiently 📋 Manual Details Coverage Areas Primary Coverage: Complete Workshop Service Repair Model Variant Coverage: All Models/Engines/Trim/Transmissions Types Page Count Page Count Estimate: Approximately 500-700 (typical for complete workshop manuals) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital File (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, inspection, disassembly, assembly, timing, valve clearance Fuel System: Fuel injection system (EFI), fuel pump, injectors, pressure regulator, fuel tank, lines Ignition System: CDI, ignition coil, spark plugs, ignition timing Cooling System: Radiator, fan, thermostat, coolant, hoses Transmission Drivetrain: Clutch (operation, inspection, replacement), gearbox, shifting mechanism, chain drive, sprockets Chassis Frame: Frame inspection, steering head bearings, rear shock absorber, linkage system Suspension: Front fork (disassembly, inspection, oil change, seals), rear shock absorber adjustment and service Brakes: Front and rear brake systems, master cylinders, calipers, brake pads, brake discs, bleeding procedure Electrical System: Wiring diagram, battery, charging system (alternator, regulator/rectifier), starting system (starter motor, solenoid), lighting, switches, fuses, ECU Wheels Tires: Wheel bearing inspection and replacement, tire pressure, tire replacement, spoke tension Bodywork Fittings: Fairings, fenders, seat, fuel tank removal and installation, handlebars, controls Procedures Included Preventive Maintenance: Regular inspections, lubrication, adjustments, fluid changes, filter replacements Troubleshooting: Diagnostic charts, common problems and solutions, electrical troubleshooting Repair Rebuild: Step-by-step instructions for component disassembly, repair, and reassembly Specifications Data: Torque values, tolerances, clearances, fluid capacities, electrical values Safety Precautions: Important safety warnings and procedures for working on the motorcycle Special Tools: Identification of required special tools for specific procedures Technical Depth Depth: Comprehensive from basic maintenance to complete engine and transmission rebuilds 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable (depending on PDF creation) Print Quality Quality: High Quality Digital Scan/Original Illustrations: Includes diagrams, photos, and step-by-step illustrations Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, DOHC, four-valve single-cylinder Displacement: 249 cc Bore X Stroke: 72.0 x 61.2 mm Compression Ratio: 11.0:1 Performance Horsepower Est: Approximately 22-24 HP @ 7000 RPM (Varies by market/tuning) Torque Est: Approximately 17-19 lb-ft @ 6000 RPM (Varies by market/tuning) Fuel System Fuel Delivery: Digital Fuel Injection with 34mm Keihin throttle body Fuel Type: Unleaded gasoline, minimum 87 octane Lubrication Oil Type: API SG, SH, SJ or higher, SAE 10W-40, JASO MA certified motorcycle oil Oil Capacity: 1.7 L (1.8 US qt) with filter change Ignition Ignition System: Digital CDI with electronic advance Cooling Cooling Method: Liquid cooling 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Features Clutch Type: Wet, multi-disc Final Drive: Sealed chain, 14T front sprocket, 42T rear sprocket (typical) Transmission Fluid: Refer to engine oil specifications (shared crankcase) 📐 Dimensions Exterior Length: 2,230 mm (87.8 in) Width: 850 mm (33.5 in) Height: 1,210 mm (47.6 in) Wheelbase: 1,430 mm (56.3 in) Ground Clearance: 255 mm (10.0 in) Seat Height: 870 mm (34.3 in) Weights Curb Weight: Approximately 138 kg (304.2 lbs) Fuel Tank Capacity: 7.0 L (1.8 US gal) 🛡️ Safety Features Ratings Safety Certification: Meets DOT and EPA standards for road use (market dependent) Active Features Braking System: Front disc brake, Rear disc brake (ABS optional on some markets/years, not specified for this specific manual) Lighting: Halogen headlight, LED taillight Passive Features Frame Construction: High-tensile steel perimeter frame 💡 Technology Features Infotainment Infotainment System: N/A (Basic motorcycle instrumentation) Driver Assistance ABS: Not standard for all 2012 models, check specific market specifications if ABS is present. Manual covers non-ABS variants primarily. Instrumentation Dashboard: Digital speedometer, analog tachometer, odometer, trip meter, fuel gauge, clock, indicator lights. 🔧 Maintenance Service Intervals Oil Change Interval: Every 4,000 km (2,500 miles) or 6 months Air Filter Cleaning: Every 2,000 km (1,250 miles) or 12 months Spark Plug Inspection: Every 4,000 km (2,500 miles) Valve Clearance Check: Every 8,000 km (5,000 miles) or 12 months Chain Lubrication: Every 1,000 km (625 miles) or after riding in rain/wet conditions Fluid Specifications Coolant: Permanent type antifreeze coolant (50% solution with distilled water) Brake Fluid: DOT 4 (Recommended) Known Issues Common Wear Items: Clutch plates, chain and sprockets, brake pads, fork seals, wheel bearings Efi System Considerations: While generally reliable, thorough diagnosis of EFI components (sensors, injectors) is crucial for troubleshooting performance issues. 📚 Vehicle History Brand Heritage Kawasaki Motorcycles: Kawasaki Heavy Industries has a long history of producing motorcycles, including performance-oriented and off-road models. Model Evolution Klx Lineage: The KLX...