🏷️ Basic Information Identification Make: Kawasaki Model: KLX110 / KLX110L Model Years Covered: 2010, 2011 Codes Chassis Codes: KLX110-A (2010), KLX110-B (2011 for standard), KLX110-C (2011 for L model) 👋 Introduction Market Position Target Audience: Owners and technicians of 2010-2011 Kawasaki KLX110 and KLX110L motorcycles Competitive Analysis Advantage: Guaranteed to match specific models and years, comprehensive coverage, enhanced searchability Key Features Content Highlights: Detailed procedures, exploded diagrams, troubleshooting, electrical schematics, engine rebuilds, suspension servicing 📋 Manual Details Coverage Areas Manual Type: Service Repair Manual / Workshop Manual / Shop Guide Language: English Format: PDF Download Digital Features: Bookmarked, Keyword Searchable (Ctrl+F functionality) 📖 Manual Coverage Systems Covered Engine: Complete rebuild, valve adjustments, timing, lubrication system Transmission: Gearbox overhaul, clutch, shift mechanism Suspension: Front fork disassembly and reassembly, rear shock absorber servicing Electrical System: Wiring diagrams, troubleshooting ignition, charging, lighting systems Fuel System: Carburetor service, fuel lines, tank maintenance Chassis And Frame: Frame inspection, steering system, swingarm, linkage Wheels And Tires: Wheel bearing service, spoke tensioning, tire replacement Brakes: Front and rear brake system maintenance, fluid replacement Bodywork: Fairings, seat, fenders, graphics Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, spark plug checks Troubleshooting: Diagnostic procedures for common starting, running, and performance issues Component Overhaul: Detailed steps for engine, transmission, and suspension rebuilds Inspections: Pre-ride checks, periodic component inspections Technical Depth Depth: Comprehensive from basic maintenance to full engine and transmission rebuilds Illustrations: Detailed procedures with pictures, exploded parts diagrams 📊 Manual Specifications File Format File Type: PDF Searchability: Text-based, enabled for Ctrl+F search Print Quality Printability: Printable Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: SOHC, 2-valve, 4-stroke Displacement: 111 cc Bore X Stroke: 53.0 x 50.6 mm Cooling System: Forced air-cooled Performance Horsepower Approx: Approx. 7.3 HP @ 7500 RPM (Varies by market and specific tuning) Torque Approx: Approx. 7.3 Nm @ 4000 RPM (Varies by market and specific tuning) Fuel System Carburetor: Keihin PB20 (Specifications detailed in manual) Fuel Type: Unleaded gasoline Ignition Ignition System: CDI (Capacitor Discharge Ignition) Lubrication Lubrication Type: Forced lubrication, wet sump 🔧 Transmission Standard Transmission Type: Automatic Clutch, 4-speed manual Clutch Type: Wet, multi-disc Gear Ratios: Refer to manual for specific ratios Features Klx110L Gearbox Difference: KLX110L typically features a 4-speed manual transmission with manual clutch operation, whereas the standard KLX110 often had an automatic clutch with a 4-speed manual transmission. Manual clarifies both. 📐 Dimensions Exterior Overall Length: Approx. 1760 mm (69.3 in) Overall Width: Approx. 750 mm (29.5 in) Overall Height: Approx. 1065 mm (41.9 in) Weights Curb Weight: Approx. 77 kg (169.8 lbs) (KLX110), Approx. 78 kg (172.0 lbs) (KLX110L) Fuel Capacity: 3.0 L (0.8 US gal) 🛡️ Safety Features Ratings Safety Certification: Off-road motorcycle, subject to local regulations and usage guidelines. Active Features Braking System: Front: Disc brake, Rear: Drum brake (KLX110), Front: Disc brake, Rear: Disc brake (KLX110L - model dependent, check manual) Passive Features Lighting: Headlight, taillight/stoplight, turn signals (depending on market configuration) 💡 Technology Features Infotainment Features: Basic instrumentation (speedometer optional/absent on some models), no infotainment system. Focus on core mechanical functionality. Driver Assistance Features: No electronic rider aids; designed for simplicity and direct rider input. Connectivity Features: None 🔧 Maintenance Service Intervals Engine Oil Change: Every 1000 km or 6 months, whichever comes first (Consult manual for exact interval and conditions). Air Filter Cleaning: Every 1000 km or 6 months, more frequently in dusty conditions. Spark Plug Inspection: Every 4000 km. Valve Clearance Check: Every 4000 km. Fluid Specifications Engine Oil Type: SAE 10W-40 API SG or higher (Refer to manual for specific grade and capacity). Brake Fluid Type: DOT 3 or DOT 4 (for disc brakes, if applicable) Known Issues Common Wear Items: Clutch plates, chain and sprockets, brake pads, wheel bearings can be subject to wear based on usage intensity. Carburetor Tuning: Carburetor may require periodic adjustment or cleaning for optimal performance, especially after extended storage or altitude changes. Suspension Maintenance: Fork seals and rear shock absorber may require servicing over time to maintain proper damping and prevent leaks. 📚 Vehicle History Brand Heritage Kawasaki Motorcycles: Kawasaki Heavy Industries has a long-standing reputation for producing robust and performance-oriented motorcycles across various segments, including off-road and dual-sport. Model Evolution Klx Lineage: The KLX110 platform is a popular entry-level off-road motorcycle, designed for youth riders and recreational trail use. The 'L' designation typically signifies variations like a manual clutch and possibly slightly different suspension or seat height. Production Manufacturing Origin: Typically manufactured in Thailand or Japan, depending on specific components and assembly. 🏆 Awards & Recognition Recognitions Market Perception: Consistently recognized as a reliable and fun entry-level off-road motorcycle, popular in motocross and trail riding communities for its affordability and ease of maintenance.