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Kawasaki KX85 2010 parts list

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🏷️ Basic Information Identification Make: Kawasaki Model: KX85 Year: 2010 Codes Vin Prefix Model Aaf: JKBKX085AAA Vin Prefix Model Aaf Australia: JKBKXFACãAA Vin Prefix Model Baf: JKBKX085BBA Vin Prefix Model Baf Australia: JKBKXFBCãAA 👋 Introduction Market Position Vehicle Segment: High-performance youth motocross bike. Target Audience: Amateur motocross racers, off-road enthusiasts, and young riders. Competitive Analysis Key Competitors: KTM 85 SX, Yamaha YZ85, Honda CR85, Suzuki RM85. Key Features Performance Focus: Designed for competitive motocross racing with a strong emphasis on engine power and agile handling. Manual Value Proposition: Essential resource for accurate part identification and sourcing for maintenance and repair, significantly aiding in DIY projects and professional service. 📋 Manual Details Coverage Areas Markets Covered: Global (with specific mention of Australia for VIN variations) Page Count Page Count: 72 Manual Type Manual Type: Parts List / Catalog Language Language: English (implied by product description and technical nature) Format Format: PDF 📖 Manual Coverage Systems Covered Engine Assembly: Comprehensive list of all engine components in exploded views. Powertrain: Includes components of the transmission and drivetrain. Chassis And Suspension: Parts for frame, suspension (front and rear), wheels, and steering. Bodywork And Plastics: Lists all external body panels, seat, handlebars, and associated hardware. Braking System: Components for front and rear brake assemblies (discs, calipers, levers, master cylinders). Cooling System: Parts related to the liquid cooling system, including radiator and hoses. Exhaust System: Includes components for the exhaust pipe and silencer. Fuel System: Components of the fuel delivery system, including carburetor parts. Electrical Components: While primarily a parts list, may indicate components for ignition and lighting if applicable to parts breakdown. Procedures Included Disassembly Guidance: Fully illustrated exploded views provide visual aid for disassembly. Assembly Guidance: Exploded views are crucial for correct component placement during assembly. Part Identification: Primary function is to identify and locate specific OEM parts by number. Component Verification: Aids in verifying if all required components are present before or after a service. Technical Depth Depth Level: Component-level detail; does not provide diagnostic procedures or torque specifications, but is essential for sourcing parts for repairs. User Level: Beneficial for DIY mechanics, technicians, and parts advisors. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable if the PDF was generated from a digital source with OCR. Print Quality Print Recommendation: Recommended for printing of exploded diagrams for workshop use. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: 2-stroke, liquid-cooled, single-cylinder Displacement: 84 cc (4.94 cu in) Bore X Stroke: 48.5 x 45.8 mm (1.91 x 1.80 in) Carburetor: Keihin PWK28 (typically) Ignition: Digital CDI Performance Horsepower: Approx. 24-26 HP (Estimates vary by source and tuning) Torque: Approx. 11-12 lb-ft (Estimates vary by source and tuning) Fuel System Fuel Type: Unleaded gasoline mixed with 2-stroke oil (e.g., 50:1 ratio recommended by Kawasaki) Fuel Tank Capacity: 5.0 L (1.3 US gal) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh, return shift Optional Optional Transmission: N/A (Single configuration) Features Clutch: Wet, multiple-disc, cable-actuated Final Drive: O-ring sealed chain 📐 Dimensions Exterior Overall Length: 1,820 mm (71.7 in) Overall Width: 770 mm (30.3 in) Overall Height: 1,145 mm (45.1 in) Wheelbase: 1,240 mm (48.8 in) Ground Clearance: 330 mm (13.0 in) Seat Height: 840 mm (33.1 in) Weights Curb Weight: 77 kg (169.8 lbs) Dry Weight: 73 kg (160.9 lbs) 🛡️ Safety Features Ratings Safety Ratings: N/A (Motocross bikes are not subject to standard automotive safety ratings like NHTSA or Euro NCAP) Active Features Braking System Type: Hydraulic disc brakes (front and rear) Front Brake Spec: Single 220 mm petal disc, dual-piston caliper Rear Brake Spec: Single 184 mm petal disc, single-piston caliper Passive Features Handlebar Design: High-tensile steel handlebars with foam pad for impact absorption. Ergonomics: Designed for rider control and comfort during aggressive riding. 💡 Technology Features Infotainment Infotainment System: N/A (Purely a performance off-road machine, no electronic infotainment systems). Driver Assistance Driver Assistance Features: N/A (No driver assistance features typical of street-legal vehicles). Connectivity Connectivity Options: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Refer to dedicated service manual for specific intervals; regular inspection of gearbox oil level is critical. Air Filter Cleaning: Frequent cleaning/replacement recommended based on operating conditions (essential for 2-stroke engine health). Spark Plug Replacement: Check/replace as per service manual, typically every 20-30 hours of hard use. Top End Rebuild: Recommended every 40-50 hours of racing, depending on rider and conditions. This parts list is crucial for sourcing pistons, rings, and gaskets. Fluid Specifications Engine Oil Type: High-quality 2-stroke engine oil specifically formulated for high-performance off-road racing (e.g., Motul 800, Bel-Ray H1R). Transmission Oil Type: Kawasaki Motorcycle Gear Oil (GL-1, SAE 10W-30 recommended by Kawasaki, or equivalent API GL-1 specification). Coolant Type: High-quality permanent type coolant (ethylene glycol based) with distilled water...
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Kawasaki KX85 2010 parts list
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
KX85
Year:
2010
Codes
Vin Prefix Model Aaf:
JKBKX085AAA
Vin Prefix Model Aaf Australia:
JKBKXFACãAA
Vin Prefix Model Baf:
JKBKX085BBA
Vin Prefix Model Baf Australia:
JKBKXFBCãAA
👋 Introduction
Market Position
Vehicle Segment:
High-performance youth motocross bike.
Target Audience:
Amateur motocross racers, off-road enthusiasts, and young riders.
Competitive Analysis
Key Competitors:
KTM 85 SX, Yamaha YZ85, Honda CR85, Suzuki RM85.
Key Features
Performance Focus:
Designed for competitive motocross racing with a strong emphasis on engine power and agile handling.
Manual Value Proposition:
Essential resource for accurate part identification and sourcing for maintenance and repair, significantly aiding in DIY projects and professional service.
📋 Manual Details
Coverage Areas
Markets Covered:
Global (with specific mention of Australia for VIN variations)
Page Count
Page Count:
72
Manual Type
Manual Type:
Parts List / Catalog
Language
Language:
English (implied by product description and technical nature)
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Assembly:
Comprehensive list of all engine components in exploded views.
Powertrain:
Includes components of the transmission and drivetrain.
Chassis And Suspension:
Parts for frame, suspension (front and rear), wheels, and steering.
Bodywork And Plastics:
Lists all external body panels, seat, handlebars, and associated hardware.
Braking System:
Components for front and rear brake assemblies (discs, calipers, levers, master cylinders).
Cooling System:
Parts related to the liquid cooling system, including radiator and hoses.
Exhaust System:
Includes components for the exhaust pipe and silencer.
Fuel System:
Components of the fuel delivery system, including carburetor parts.
Electrical Components:
While primarily a parts list, may indicate components for ignition and lighting if applicable to parts breakdown.
Procedures Included
Disassembly Guidance:
Fully illustrated exploded views provide visual aid for disassembly.
Assembly Guidance:
Exploded views are crucial for correct component placement during assembly.
Part Identification:
Primary function is to identify and locate specific OEM parts by number.
Component Verification:
Aids in verifying if all required components are present before or after a service.
Technical Depth
Depth Level:
Component-level detail; does not provide diagnostic procedures or torque specifications, but is essential for sourcing parts for repairs.
User Level:
Beneficial for DIY mechanics, technicians, and parts advisors.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable if the PDF was generated from a digital source with OCR.
Print Quality
Print Recommendation:
Recommended for printing of exploded diagrams for workshop use.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-stroke, liquid-cooled, single-cylinder
Displacement:
84 cc (4.94 cu in)
Bore X Stroke:
48.5 x 45.8 mm (1.91 x 1.80 in)
Carburetor:
Keihin PWK28 (typically)
Ignition:
Digital CDI
Performance
Horsepower:
Approx. 24-26 HP (Estimates vary by source and tuning)
Torque:
Approx. 11-12 lb-ft (Estimates vary by source and tuning)
Fuel System
Fuel Type:
Unleaded gasoline mixed with 2-stroke oil (e.g., 50:1 ratio recommended by Kawasaki)
Fuel Tank Capacity:
5.0 L (1.3 US gal)
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh, return shift
Optional
Optional Transmission:
N/A (Single configuration)
Features
Clutch:
Wet, multiple-disc, cable-actuated
Final Drive:
O-ring sealed chain
📐 Dimensions
Exterior
Overall Length:
1,820 mm (71.7 in)
Overall Width:
770 mm (30.3 in)
Overall Height:
1,145 mm (45.1 in)
Wheelbase:
1,240 mm (48.8 in)
Ground Clearance:
330 mm (13.0 in)
Seat Height:
840 mm (33.1 in)
Weights
Curb Weight:
77 kg (169.8 lbs)
Dry Weight:
73 kg (160.9 lbs)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motocross bikes are not subject to standard automotive safety ratings like NHTSA or Euro NCAP)
Active Features
Braking System Type:
Hydraulic disc brakes (front and rear)
Front Brake Spec:
Single 220 mm petal disc, dual-piston caliper
Rear Brake Spec:
Single 184 mm petal disc, single-piston caliper
Passive Features
Handlebar Design:
High-tensile steel handlebars with foam pad for impact absorption.
Ergonomics:
Designed for rider control and comfort during aggressive riding.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Purely a performance off-road machine, no electronic infotainment systems).
Driver Assistance
Driver Assistance Features:
N/A (No driver assistance features typical of street-legal vehicles).
Connectivity
Connectivity Options:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to dedicated service manual for specific intervals; regular inspection of gearbox oil level is critical.
Air Filter Cleaning:
Frequent cleaning/replacement recommended based on operating conditions (essential for 2-stroke engine health).
Spark Plug Replacement:
Check/replace as per service manual, typically every 20-30 hours of hard use.
Top End Rebuild:
Recommended every 40-50 hours of racing, depending on rider and conditions. This parts list is crucial for sourcing pistons, rings, and gaskets.
Fluid Specifications
Engine Oil Type:
High-quality 2-stroke engine oil specifically formulated for high-performance off-road racing (e.g., Motul 800, Bel-Ray H1R).
Transmission Oil Type:
Kawasaki Motorcycle Gear Oil (GL-1, SAE 10W-30 recommended by Kawasaki, or equivalent API GL-1 specification).
Coolant Type:
High-quality permanent type coolant (ethylene glycol based) with distilled water (50/50 mix).
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Known Issues
Clutch Wear:
Clutch plates can wear quickly under heavy use; proper oil levels and quality are crucial. Parts list is essential for replacement.
Piston Ring Wear:
Piston rings are a wear item on 2-stroke engines and require regular inspection and replacement. The parts list is vital for sourcing the correct ring sets.
Carburetor Tuning:
Proper jetting and adjustment are critical for optimal performance and engine longevity, especially with varying altitudes and temperatures. Parts list can help identify specific jets.
Suspension Maintenance:
Regular fork seal inspection and oil changes are necessary for maintaining suspension performance. The parts list will identify seals and bushings.
📚 Vehicle History
Brand Heritage
Kawasaki Motorcycles:
Kawasaki Heavy Industries is a long-standing manufacturer of motorcycles, renowned for its performance-oriented and innovative designs, particularly in the off-road and sportbike segments.
Model Evolution
Kx Series:
The KX85 is part of Kawasaki's highly successful KX line of motocross bikes, which has a history of class-leading performance and multiple championship wins.
Kx85 Development:
The KX85 has evolved over the years, with significant updates to its engine, chassis, and suspension to maintain competitiveness in the highly contested 85cc motocross class.
Production
Manufacturing Location:
Japan (typically)
🏆 Awards & Recognition
Recognitions
Motocross Class Wins:
The Kawasaki KX85 has a long history of success in amateur and professional motocross racing, frequently achieving class victories and championships.
Ratings
Editorial Reviews:
Consistently praised by motorcycle publications for its powerful engine, agile handling, and competitive edge in the 85cc class.
Certifications
Emission Standards:
Designed to meet relevant emission standards for off-road motorcycles in its target markets. Specific certifications would be model year and region dependent.
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