Kawasaki VN1700DAF 2010 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Kawasaki Model: VN1700DAF Year: 2010 Engine Type: V-Twin, Four-stroke Category: Cruiser Codes Internal Model Code: VN1700DAF 👋 Introduction Market Position Segment: Large-displacement cruiser motorcycle Target Audience: Owners seeking to perform their own maintenance and repairs, independent repair shops Competitive Analysis Key Competitors: Harley-Davidson Softail, Indian Chief, Honda Shadow, Yamaha V-Star Key Features Vehicle Features: Shaft drive, comfortable ergonomics, ample power for touring and cruising Manual Value Proposition: Enables cost savings on maintenance and repairs, facilitates in-depth understanding of vehicle systems, empowers DIY enthusiasts. 📋 Manual Details Coverage Areas Primary Coverage: All VN1700DAF models, engines, trims Specific Sections Highlighted: Service, Maintenance, Troubleshooting Page Count Estimated Page Count: Approximately 500-700 pages (typical for comprehensive workshop manuals) Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, cylinder head, piston, crankshaft, valve train, lubrication system, cooling system Fuel System: Fuel injection system, throttle body, fuel pump, injectors, evaporative emission control (EVAP) Ignition System: Ignition coils, spark plugs, ignition timing, ECU control Transmission: Clutch, gearbox, shift mechanism, transmission oil Drivetrain: Final drive (belt drive system), drive belt inspection and replacement, tension adjustment Electrical System: Battery, charging system (alternator, regulator/rectifier), starter motor, lighting circuits, horn, wiring diagrams, fuses, relays Braking System: Hydraulic brake systems (front and rear calipers, master cylinders, brake lines, fluid), ABS (if equipped), brake pad replacement, disc inspection Suspension: Front forks (disassembly, oil change, seal replacement), rear shock absorbers, linkage (if applicable) Steering: Handlebar, steering head bearings, lubrication, adjustment Chassis And Frame: Frame inspection, body panels, mounting points, seat, fuel tank Cooling System: Radiator, coolant, fan, thermostat, hoses Exhaust System: Exhaust pipes, mufflers, gaskets, lambda sensors Procedures Included Routine Maintenance: Oil and filter changes, air filter inspection/replacement, spark plug replacement, drive belt adjustment, brake fluid flush, coolant flush, lubrication points Troubleshooting: Diagnostic procedures for common issues, fault codes, electrical system diagnosis, engine performance problems Component Overhaul: Detailed step-by-step instructions for engine disassembly, rebuild, transmission overhaul, carburetor/throttle body servicing, brake caliper rebuild Assembly And Disassembly: Complete procedures for removing and installing major components and sub-assemblies Wiring Diagrams: Comprehensive electrical schematics for all systems Torque Specifications: Precise torque values for all critical fasteners Special Tools: Identification and usage of specialized tools required for specific tasks Technical Depth Depth: Comprehensive: covers everything from basic maintenance to complete engine rebuilds and advanced diagnostics. Diagnostic Level: Advanced, including wiring diagrams and component testing procedures Repair Scope: Full repair and overhaul capabilities for all major vehicle systems 📊 Manual Specifications File Format Format: PDF Searchability: Likely searchable text content Print Quality Quality: High-resolution scans suitable for clear printing Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: 1,700cc (103.7 cu in) Liquid-cooled, SOHC, 4-valve per cylinder, V-Twin Bore X Stroke: 102.0 mm x 104.0 mm Compression Ratio: 9.5:1 (approximate) Performance Horsepower: Approx. 87 HP @ 5,200 RPM (estimated) Torque: Approx. 108 lb-ft @ 3,500 RPM (estimated) Fuel System Fuel Delivery: Fuel Injection (DFI) with two 46mm throttle bodies Fuel Type: Unleaded gasoline, minimum 87 octane Cooling System Cooling Method: Liquid-cooled 🔧 Transmission Standard Type: 6-speed constant mesh Clutch: Wet, multi-disc Drive Type: Belt drive Features Overdrive Gears: Gears 5 & 6 are typically considered overdrive for highway cruising Transmission Fluid: API GL-4, SAE 75W-90 synthetic gear oil (check manual for specific type and capacity) 📐 Dimensions Exterior Length: Approx. 2,400 mm (94.5 in) Width: Approx. 965 mm (38.0 in) Height: Approx. 1,465 mm (57.7 in) Wheelbase: Approx. 1,680 mm (66.1 in) Weights Dry Weight: Approx. 303 kg (668 lbs) Curb Weight: Approx. 323 kg (712 lbs) Fuel Capacity: Approx. 20 Liters (5.3 US gal) 🛡️ Safety Features Ratings ABS: Available on certain trims (check specific model variant, e.g., VN1700DAF 'ABS') Active Features Braking System: Dual front disc brakes, single rear disc brake Passive Features Lighting: Halogen headlight, LED taillight 💡 Technology Features Infotainment Audio System: Integrated audio system with speakers, AM/FM radio, and often an iPod/MP3 player connection (depending on specific trim/options for 2010). Cruise Control: Electronic cruise control for relaxed long-distance riding. Driver Assistance ABS: Anti-lock Braking System available on select models for enhanced braking control. Connectivity Auxiliary Input: Auxiliary input for connecting external audio devices. 🔧 Maintenance Service Intervals First Service: 1,000 km (600 miles) - typically includes oil change, filter change, inspection of all systems. Subsequent Oil Change: Every 6,000 km (4,000 miles) or 6 months, whichever comes first. Air Filter Inspection: Every 6,000 km (4,000 miles) Spark Plug Replacement: Every 12,000 km (8,000 miles) Drive Belt Inspection: Every 12,000 km (8,000 miles) for tension and condition. Fluid Specifications Engine Oil: SAE 10W-40, API SG, JASO MA (or MA2) motorcycle-specific oil (check manual for exact specification and capacity) Engine Oil Capacity: Approx. 3.4 Liters...
Hydraulic brake systems (front and rear calipers, master cylinders, brake lines, fluid), ABS (if equipped), brake pad replacement, disc inspection
Suspension:
Front forks (disassembly, oil change, seal replacement), rear shock absorbers, linkage (if applicable)
Steering:
Handlebar, steering head bearings, lubrication, adjustment
Chassis And Frame:
Frame inspection, body panels, mounting points, seat, fuel tank
Cooling System:
Radiator, coolant, fan, thermostat, hoses
Exhaust System:
Exhaust pipes, mufflers, gaskets, lambda sensors
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter inspection/replacement, spark plug replacement, drive belt adjustment, brake fluid flush, coolant flush, lubrication points
Troubleshooting:
Diagnostic procedures for common issues, fault codes, electrical system diagnosis, engine performance problems
Component Overhaul:
Detailed step-by-step instructions for engine disassembly, rebuild, transmission overhaul, carburetor/throttle body servicing, brake caliper rebuild
Assembly And Disassembly:
Complete procedures for removing and installing major components and sub-assemblies
Wiring Diagrams:
Comprehensive electrical schematics for all systems
Torque Specifications:
Precise torque values for all critical fasteners
Special Tools:
Identification and usage of specialized tools required for specific tasks
Technical Depth
Depth:
Comprehensive: covers everything from basic maintenance to complete engine rebuilds and advanced diagnostics.
Diagnostic Level:
Advanced, including wiring diagrams and component testing procedures
Repair Scope:
Full repair and overhaul capabilities for all major vehicle systems
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely searchable text content
Print Quality
Quality:
High-resolution scans suitable for clear printing
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
1,700cc (103.7 cu in) Liquid-cooled, SOHC, 4-valve per cylinder, V-Twin
Bore X Stroke:
102.0 mm x 104.0 mm
Compression Ratio:
9.5:1 (approximate)
Performance
Horsepower:
Approx. 87 HP @ 5,200 RPM (estimated)
Torque:
Approx. 108 lb-ft @ 3,500 RPM (estimated)
Fuel System
Fuel Delivery:
Fuel Injection (DFI) with two 46mm throttle bodies
Fuel Type:
Unleaded gasoline, minimum 87 octane
Cooling System
Cooling Method:
Liquid-cooled
🔧 Transmission
Standard
Type:
6-speed constant mesh
Clutch:
Wet, multi-disc
Drive Type:
Belt drive
Features
Overdrive Gears:
Gears 5 & 6 are typically considered overdrive for highway cruising
Transmission Fluid:
API GL-4, SAE 75W-90 synthetic gear oil (check manual for specific type and capacity)
📐 Dimensions
Exterior
Length:
Approx. 2,400 mm (94.5 in)
Width:
Approx. 965 mm (38.0 in)
Height:
Approx. 1,465 mm (57.7 in)
Wheelbase:
Approx. 1,680 mm (66.1 in)
Weights
Dry Weight:
Approx. 303 kg (668 lbs)
Curb Weight:
Approx. 323 kg (712 lbs)
Fuel Capacity:
Approx. 20 Liters (5.3 US gal)
🛡️ Safety Features
Ratings
ABS:
Available on certain trims (check specific model variant, e.g., VN1700DAF 'ABS')
Active Features
Braking System:
Dual front disc brakes, single rear disc brake
Passive Features
Lighting:
Halogen headlight, LED taillight
💡 Technology Features
Infotainment
Audio System:
Integrated audio system with speakers, AM/FM radio, and often an iPod/MP3 player connection (depending on specific trim/options for 2010).
Cruise Control:
Electronic cruise control for relaxed long-distance riding.
Driver Assistance
ABS:
Anti-lock Braking System available on select models for enhanced braking control.
Connectivity
Auxiliary Input:
Auxiliary input for connecting external audio devices.
🔧 Maintenance
Service Intervals
First Service:
1,000 km (600 miles) - typically includes oil change, filter change, inspection of all systems.
Subsequent Oil Change:
Every 6,000 km (4,000 miles) or 6 months, whichever comes first.
Air Filter Inspection:
Every 6,000 km (4,000 miles)
Spark Plug Replacement:
Every 12,000 km (8,000 miles)
Drive Belt Inspection:
Every 12,000 km (8,000 miles) for tension and condition.
Fluid Specifications
Engine Oil:
SAE 10W-40, API SG, JASO MA (or MA2) motorcycle-specific oil (check manual for exact specification and capacity)
Engine Oil Capacity:
Approx. 3.4 Liters (3.6 US qt) without filter, 3.6 Liters (3.8 US qt) with filter change (verify in manual)
Brake Fluid:
DOT 4
Coolant:
Kawasaki All Season Motorcycle Coolant or equivalent (50/50 mix of ethylene glycol and distilled water)
Known Issues
Drive Belt Wear:
Proper tension and regular inspection are key; premature wear can occur if not maintained.
Water Pump Seal:
Can occasionally develop leaks, requiring seal replacement.
Fuel Injector Cleaning:
Periodic cleaning or servicing may be beneficial for optimal performance.
📚 Vehicle History
Brand Heritage
Kawasaki Motorcycles:
Kawasaki Heavy Industries has a long history of producing reliable and innovative motorcycles, particularly in the cruiser and sportbike segments.
Model Evolution
Vn Series:
The VN series, also known as the Vulcan, has been Kawasaki's cruiser line for decades, evolving from smaller displacement models to the larger 1700cc platform.
Vn1700 Platform:
The VN1700 platform was introduced as a successor to the popular VN1600, offering increased displacement, more modern features, and improved styling. The VN1700DAF is the Voyager Custom variant.
Production
Manufacturing Location:
Japan (primary)
🏆 Awards & Recognition
Recognitions
Kawasaki Vn Series Reputation:
The Kawasaki Vulcan series has consistently been praised for its value, reliability, and comfortable ride in the cruiser segment.
Ratings
Motorcycle Reviews:
Generally received positive reviews for its smooth power delivery, comfortable touring ergonomics, and robust build quality.
Certifications
Emissions Standards:
Meets relevant emissions standards for the year of manufacture.