The 2007 VN900 Custom Vulcan 900 Custom is a cruiser motorcycle renowned for its distinctive custom styling, comfortable riding position, and reliable V-twin engine. Introduced as part of the well-regarded VN900 platform, this model offers a blend of classic cruiser aesthetics with modern engineering, making it a popular choice for enthusiasts. Its design emphasizes a low seat height and forward-mounted controls, contributing to a relaxed riding experience ideal for both daily commuting and longer journeys. The motorcycle's engineering quality is a testament to the legacy in building durable and performance-oriented machines, with the VN900 Custom standing out for its customization potential and satisfying performance. This comprehensive workshop service repair manual provides in-depth technical guidance for the complete service and repair of your 2007 VN900 Custom. Covering all essential systems including the engine, transmission, chassis, and electrical components, this manual details routine maintenance, troubleshooting procedures, and component overhauls. With over 300 pages of expert information, including detailed diagrams and step-by-step instructions, it empowers owners and technicians to effectively maintain, diagnose, and repair the motorcycle, ensuring its longevity and optimal performance. The manual's scope extends from basic adjustments to full engine rebuilds, offering a valuable resource for anyone working on this iconic cruiser. 🏷️ Basic Information Identification Make: Kawasaki Model: VN900 Custom Vulcan 900 Custom Year: 2007 Vehicle Type: Motorcycle Codes Vin Prefix: JNAVN90087A (example, specific to model) 👋 Introduction Market Position Segment: Cruiser Motorcycle Target Audience: Cruiser enthusiasts, customizers, owners seeking detailed maintenance and repair information Competitive Analysis Key Competitors: Honda Shadow series, Yamaha V-Star series, Suzuki Boulevard series Key Features Vehicle Style: Custom styling, forward-mounted controls, low seat height, extensive customization potential Manual Value Proposition: Provides in-depth technical guidance for maintaining and repairing the 2007 Kawasaki VN900 Custom, enabling owners to perform tasks themselves, save on dealership costs, and understand their motorcycle better. 📋 Manual Details Coverage Areas Primary Coverage: Complete Service and Repair Scope: Engine, Transmission, Chassis, Electrical System, Bodywork, Maintenance, Troubleshooting, Specifications Page Count Estimated Pages: 300+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Full engine disassembly, assembly, inspection, tuning, performance adjustments Fuel System: Carburetor (or EFI) tuning, cleaning, replacement, fuel pump, fuel tank, lines Ignition System: Ignition timing, spark plugs, coils, CDI unit, troubleshooting Transmission Drivetrain: Clutch operation, gear shifting mechanism, final drive (belt drive inspection and adjustment) Cooling System: Radiator, coolant, fan, hoses (if applicable for VN900) Exhaust System: Muffler, pipes, heat shields, inspection and replacement Braking System: Front and rear brake systems, caliper service, pad replacement, fluid flush, master cylinder Suspension Steering: Front fork service, rear shock absorber inspection and replacement, steering head bearings Electrical System: Wiring diagrams, lighting, starting system, charging system, battery, fuses, switches Bodywork Frame: Fairings, fenders, seat, fuel tank removal and installation, frame inspection Procedures Included Routine Maintenance: Oil changes, filter replacement, chain adjustment, lubrication, tire pressure checks Troubleshooting: Diagnostic charts for common problems, fault finding guides Component Overhaul: Complete engine rebuild, transmission service, carburetor overhaul Replacement Procedures: Step-by-step guides for replacing major components and wear items Adjustments Calibration: Carburetor synchronization, idle speed adjustment, clutch and brake lever adjustments Technical Depth Depth Level: Comprehensive (from basic maintenance to full engine/transmission rebuilds) Diagnostic Capability: Detailed diagnostic procedures and troubleshooting trees Special Tools: Identification and usage of special tools required for specific procedures 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Likely text-searchable (depending on OCR quality) Print Quality Print Readability: High resolution for clear text and diagrams Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, SOHC, V-twin Displacement: 903 cc (55.1 cu. in.) Bore X Stroke: 88.0 x 74.2 mm (3.46 x 2.92 in.) Compression Ratio: 9.5:1 Valve Train: SOHC, 4 valves per cylinder Performance Horsepower: Approximately 50 HP (estimated, exact figures may vary by region/tuning) Torque: Approximately 58 lb-ft (estimated, exact figures may vary by region/tuning) Fuel System Fuel Delivery: Fuel Injection (EFI) - Keihin 34mm throttle body (x2) Fuel Tank Capacity: 20 Liters (5.3 US gal) Lubrication Oil Type Specification: SAE 10W-40 API SG or SH, JASO MA certified Oil Capacity: Approx. 3.2 L (3.4 US qt) with filter change Ignition Spark Plug Gap: 0.7-0.8 mm (0.028-0.031 in.) Spark Plug Type: NGK CR9E or similar 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Primary Drive: Gear Final Drive: Belt Drive Features Clutch Type: Wet, multi-disc Transmission Oil Type: Hypoid gear oil API GL-4, SAE 80W-90 (for final drive) 📐 Dimensions Exterior Overall Length: 2400 mm (94.5 in.) Overall Width: 860 mm (33.9 in.) Overall Height: 1105 mm (43.5 in.) Wheelbase: 1690 mm (66.5 in.) Ground Clearance: 140 mm (5.5 in.) Seat Height: 695 mm (27.4 in.) Weights Curb Weight: Approx. 261 kg (575 lbs) Dry Weight: Approx. 246...