The Vulcan 1700 Voyager, produced for the 2009 and 2010 model years, represents a distinguished Grand American Tourer, engineered for long-distance riding with an emphasis on rider and passenger comfort, substantial luggage capacity, and robust performance. At its heart lies a powerful 1700cc liquid-cooled V-twin engine, celebrated for its substantial torque and smooth power delivery, ensuring effortless cruising on highways. Key touring amenities include integrated hard saddlebags, a large protective fairing, and comfortable seating, complemented by features such as electronic cruise control and available ABS, all contributing to its reputation for reliability and a superior touring experience. This comprehensive workshop service manual provides detailed guidance for the repair and maintenance of the Vulcan 1700 Voyager. Its scope covers all major systems, including the engine, fuel, ignition, transmission, drivetrain, brakes, suspension, steering, electrical, bodywork, and cooling systems. The manual offers step-by-step repair procedures, scheduled maintenance schedules, troubleshooting guides, diagnostic information, technical specifications, and detailed wiring diagrams. Its purpose is to equip owners, mechanics, and technicians with the essential knowledge and instructions required to effectively maintain, diagnose, and repair the vehicle, ensuring optimal performance and longevity. 🏷️ Basic Information Identification Make: Kawasaki Model: Vulcan 1700 Voyager Years Covered: 2009, 2010 Codes Product Type: Workshop Service Manual Delivery Method: PDF Download 👋 Introduction Market Position Segment: Full-size Grand American Tourer Target Audience: Long-distance touring riders seeking comfort, storage, and performance. Competitive Analysis Competitors: Harley-Davidson Electra Glide, Honda Gold Wing, Indian Roadmaster. Key Features Engine: Powerful 1700cc liquid-cooled V-twin engine, renowned for its torque and smooth power delivery. Touring Amenities: Integrated hard saddlebags, large fairing with windshield for weather protection, comfortable seating for rider and passenger, ample luggage capacity. Ride Quality: Air-assisted rear suspension for adjustable ride comfort and load carrying, stable chassis for highway cruising. Electronics: Cruise control, premium audio system (on some trims), ABS (Anti-lock Braking System). 📋 Manual Details Coverage Areas Primary Focus: Repair and Maintenance Scope: Comprehensive workshop procedures Page Count Total Pages: 794 Manual Type Type: Service Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed disassembly, assembly, inspection, diagnosis, and repair procedures for the 1700cc V-twin engine. Fuel System: EFI system components, fuel pump, injectors, throttle body, fuel pressure testing, troubleshooting. Ignition System: Ignition timing, spark plugs, ignition coils, ECU control, diagnosis. Transmission: Clutch operation, gearbox disassembly, inspection, lubrication, repair of the 6-speed constant mesh transmission. Drivetrain: Final drive (belt drive) inspection, tension adjustment, replacement procedures. Brakes: Front and rear brake system components, hydraulic lines, master cylinders, calipers, disc inspection, pad replacement, bleeding procedures. Suspension: Front fork (telescopic) disassembly, seal replacement, oil levels, rear shock absorber adjustment and replacement. Steering: Handlebar assembly, steering head bearing inspection and adjustment, troubleshooting. Electrical System: Wiring diagrams, component testing (battery, starter, alternator, lights, horn, indicators), fuses, relays, ECU diagnostics. Bodywork: Fairing removal and installation, seat, luggage systems (saddlebags, top case), body panel repairs and adjustments. Cooling System: Liquid-cooled engine components, radiator, fan, thermostat, coolant replacement. Procedures Included Maintenance: Scheduled maintenance intervals, oil changes, filter replacements, lubrication points, valve clearance checks. Troubleshooting: Systematic diagnostic procedures for common and uncommon faults, including symptom-based troubleshooting guides. Repair: Step-by-step instructions for component removal, overhaul, and reinstallation for all major systems. Diagnostics: Fault code lookup, diagnostic connector access, sensor testing, ECU function checks. Specifications: Torque values, clearance specifications, fluid capacities, electrical resistance values. Wiring Diagrams: Detailed and color-coded electrical schematics for all model variants. Technical Depth Depth: Comprehensive, covering from basic maintenance to full engine and transmission rebuilds, including advanced diagnostics. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Searchability: Likely text-searchable, enabling quick access to specific information. Print Quality Quality: Designed for clarity and readability when printed, with clear diagrams and text. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: SOHC, 4-valve per cylinder, V-twin Displacement: 1700cc (103.7 cubic inches) Bore X Stroke: 102.0 x 104.0 mm Cooling System: Liquid-cooled Compression Ratio: 9.5:1 Performance Horsepower: Approximately 74 HP @ 5000 RPM (claimed) Torque: Approximately 107 lb-ft @ 3500 RPM (claimed) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with dual 36mm throttle bodies Fuel Type: Unleaded gasoline, minimum 87 octane Oil Specifications Engine Oil Type: SAE 10W-40, API SG or higher, JASO MA certified Engine Oil Capacity: Approximately 4.7 US quarts (4.5 liters) with filter change 🔧 Transmission Standard Transmission Type: 6-speed, constant mesh Features Clutch Type: Wet, multi-disc Final Drive: Belt drive Fluid Specifications Transmission Oil Type: SAE 80W-90 API GL-4 hypoid gear oil (refer to manual for specific Kawasakispecification) Fluid Capacities Transmission Oil Capacity: Approximately 0.7 US quarts (0.7 liters) 📐 Dimensions Exterior Length: Approx. 103.7 inches (2635 mm) Width: Approx. 39.2 inches (995 mm) Height: Approx. 59.1 inches (1500 mm) Weights Dry Weight: Approx. 798 lbs (362 kg) Wet Weight: Approx. 859.8 lbs (390...