The Vulcan 900 Custom, produced from 2007 to 2014, is a cruiser motorcycle celebrated for its minimalist, bobber-inspired aesthetic and rider-focused design. This model emphasizes a low-slung profile, ample chrome accents, wide handlebars, and classic spoke wheels, all powered by a reliable liquid-cooled, 892cc V-twin engine. Known for its smooth power delivery and comfortable riding experience, the Vulcan 900 Custom offers a unique blend of custom style and dependable performance, making it a popular choice for riders seeking a personalized cruiser. Its robust engineering and the brand's reputation for durability contribute to its appeal in the middleweight cruiser segment. This comprehensive 564-page Factory Service Repair Manual provides detailed guidance for the Vulcan 900 Custom (VN900B) models from 2007 through 2014. It covers all essential aspects of maintenance, troubleshooting, and repair, including complete engine overhauls, transmission and clutch service, chassis and suspension adjustments, brake system maintenance, and electrical system diagnostics. The manual includes step-by-step procedures, technical specifications, torque values, and clear wiring diagrams, empowering owners, mechanics, and technicians to effectively maintain and repair their motorcycles, ensuring optimal performance and longevity. 🏷️ Basic Information Identification Make: Kawasaki Model: Vulcan 900 Custom Internal Model Code: VN900B Year: 2007-2014 Codes Vin Prefix Engine Code: VN900 👋 Introduction Market Position Segment: Cruiser motorcycle, middleweight segment, customization-focused model. Competitive Analysis Key Competitors: Honda Shadow series, Yamaha V-Star series, Suzuki Boulevard series, Harley-Davidson Sportster models (depending on specific market positioning and price). Key Features Design Philosophy: Emphasizes a minimalist, custom bobber-inspired aesthetic with a focus on rider personalization and a comfortable riding experience. Unique Selling Points: Sleek, low-slung profile, abundant chrome accents, wide handlebars, spoke wheels, liquid-cooled V-twin engine. 📋 Manual Details Coverage Areas Covered Years: 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014 Covered Models: Vulcan 900 Custom (VN900B) Page Count Page Count: 564 pages Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine System: Complete engine overhaul, internal components, valve train, ignition system, fuel injection, cooling system, lubrication system. Transmission Clutch: Clutch operation, transmission gears, shift mechanism, final drive (belt drive). Chassis Suspension: Frame inspection, front fork (suspension, damping), rear shock absorber, swingarm, bearings. Braking System: Front and rear disc brakes, hydraulic system, brake pads, fluid replacement, bleeding procedures. Electrical System: Battery, charging system (alternator, regulator/rectifier), starter motor, lighting system, ignition coils, wiring diagrams, troubleshooting. Fuel System: Fuel pump, fuel injectors, throttle body, fuel tank, evaporative emission control system. Cooling System: Radiator, fan, coolant, thermostat, hoses. Exhaust System: Exhaust pipes, mufflers, catalytic converter (if applicable). Wheels Tires: Wheel removal and installation, tire mounting and balancing, tire pressure recommendations. Bodywork Fittings: Fairings, fenders, seat removal, handlebars, controls. Procedures Included Maintenance Procedures: Oil changes, filter replacement, spark plug replacement, air filter service, brake fluid flush, coolant flush, belt inspection/tensioning, general lubrication. Troubleshooting Diagnostics: Fault diagnosis for engine performance, electrical issues, fuel delivery problems, braking system malfunctions, using diagnostic codes (if applicable). Repair Procedures: Engine disassembly and reassembly, transmission repair, suspension fork service, brake caliper overhaul, electrical component replacement. Technical Specifications Data: Torque specifications for all fasteners, engine clearances, fluid capacities, electrical system resistance values, valve clearances. Wiring Diagrams: Detailed electrical schematics for all systems. Technical Depth Depth Of Coverage: Comprehensive; covers everything from basic scheduled maintenance to full engine and transmission rebuilds, including advanced electrical diagnostics. 📊 Manual Specifications File Format File Format: PDF Print Quality Resolution: High-resolution (suitable for printing and screen viewing). Clarity: Clear, legible text and diagrams. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Text Searchable: Yes (typically within PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, SOHC, V-twin Displacement: 892 cc (54.5 cubic inches) Bore X Stroke: 92.0 x 84.0 mm Compression Ratio: 9.5:1 Valve Train: SOHC, 4 valves per cylinder (2 intake, 2 exhaust) Performance Horsepower Approx: Approx. 57 HP @ 6,500 RPM (manufacturer claims vary, actual dyno results may differ) Torque Approx: Approx. 78 Nm (57.5 lb-ft) @ 3,500 RPM (manufacturer claims vary, actual dyno results may differ) Fuel System Fuel Delivery: Fuel Injection, Dual 34mm throttle bodies with sub-throttle valves Fuel Type: Unleaded gasoline, minimum 87 octane Cooling System Cooling Method: Liquid-cooled Lubrication System Oil Capacity: 3.7 L (3.9 US qt) with filter change (refer to manual for exact specification and oil type). Ignition System Ignition: Digital CDI with electronic advance 🔧 Transmission Standard Transmission Type: Constant mesh 5-speed Optional Optional Transmission: N/A (Standard 5-speed manual) Features Clutch Type: Wet, multi-disc Final Drive: Belt Drive Transmission Oil Type: API GL-4, SAE 75W-90 (refer to manual for precise specification). 📐 Dimensions Exterior Overall Length: Approx. 2405 mm (94.7 in) Overall Width: Approx. 915 mm (36.0 in) Overall Height: Approx. 1110 mm (43.7 in) Wheelbase: Approx. 1690 mm (66.5 in) Ground Clearance: Approx. 140 mm (5.5 in) Seat Height:...