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Kawasaki Z750 ABS 2007-2010 Workshop Service Manual

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The Z750 ABS, part of the third generation of the Z750 line, is a naked sportbike renowned for its aggressive styling and spirited performance. Produced between 2007 and 2010, this model offers a potent inline-four engine, a responsive chassis, and the added safety of an Anti-lock Braking System (ABS). Designed as a versatile platform, it caters to riders seeking an engaging experience for both daily commuting and more demanding rides. Its engineering emphasizes a blend of sporty heritage with practical ergonomics, making it a strong contender in its segment. This comprehensive workshop service manual provides detailed guidance for the maintenance and repair of the Z750 ABS (ZR750L) from 2007 to 2010. It covers all essential systems, including the engine, powertrain, brakes, chassis, suspension, and electrical components, with particular attention to the ABS system. Within its approximately 400-500 pages, you will find step-by-step procedures for routine maintenance, engine overhauls, and troubleshooting, supported by precise torque specifications, clearances, and detailed wiring diagrams. This manual is an indispensable resource for owners and technicians to ensure the optimal performance and longevity of the vehicle. 🏷️ Basic Information Identification Make: Kawasaki Model: Z750 ABS Generation: Third Generation (ZR750-L) Codes Chassis Code: ZR750L 👋 Introduction Market Position Segment: Naked Sportbike / Streetfighter Target Audience: Riders seeking performance, aggressive styling, and a versatile platform for commuting and spirited riding. Competitive Analysis Competitors: Yamaha FZ6, Suzuki Bandit 650/1250, Honda CBF600/Hornet 600, Triumph Street Triple Key Features Engine Type: Inline-Four Cylinder, DOHC, 16 Valves Design Philosophy: Combines the sporty DNA of Kawasaki's Z-series with user-friendly ergonomics and ABS for enhanced safety. ABS Integration: Standard Anti-lock Braking System for improved control under braking. 📋 Manual Details Coverage Areas Applicable Years: 2007, 2008, 2009, 2010 Page Count Estimated Pages: Approximately 400-500 pages (typical for comprehensive workshop manuals) Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Exhaust System, Cooling System, Lubrication System, Transmission, Clutch Chassis And Suspension: Frame, Front Suspension (Fork), Rear Suspension (Monoshock), Wheels, Tires, Steering System Brakes: Front and Rear Braking Systems, ABS System Components and Troubleshooting Electrical And Ignition: Ignition System, Starting System, Charging System, Lighting System, Instrumentation, Wiring Diagrams, ECU Diagnostics Bodywork And Fairings: Disassembly and Reassembly of Body Panels, Seats, Fuel Tank, Fairings Procedures Included Routine Maintenance: Oil Changes, Filter Replacements, Chain Adjustment, Spark Plug Service, Air Filter Cleaning/Replacement Engine Overhaul: Top End Rebuild, Bottom End Rebuild, Piston and Cylinder Inspection/Replacement, Valve Adjustment Transmission And Clutch: Clutch Replacement, Gearbox Disassembly and Reassembly, Shifting Mechanism Service Suspension And Steering: Fork Seal Replacement, Shock Absorber Service, Steering Head Bearing Replacement, Swingarm Bearing Service Brake System Service: Brake Pad Replacement, Brake Fluid Flush, Caliper Service, ABS System Bleeding and Diagnostics Electrical Troubleshooting: Wiring Diagram Interpretation, Component Testing, Fault Diagnosis Technical Depth Depth: Comprehensive, covering from basic adjustments to full engine and chassis rebuilds Diagnostics: Detailed troubleshooting guides and diagnostic procedures for mechanical and electrical systems, including ABS Torque Specifications: Precise torque values for all fasteners and critical components Clearances And Tolerances: Specific measurements for engine components, bearings, and other parts Wiring Diagrams: Detailed, color-coded electrical wiring schematics 📊 Manual Specifications File Format File Type: PDF Print Quality Resolution: High-resolution, suitable for printing all diagrams and text clearly Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper: N/A (Digital PDF Download) Searchability Text Search: Searchable PDF text for quick information retrieval ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, DOHC, four valves per cylinder, inline-four Displacement: 748 cc (750cc class) Bore X Stroke: 68.4 mm x 50.9 mm Performance Horsepower: Approximately 94-98 hp (at crank), varies slightly by region and tune. Torque: Approximately 75-77 Nm (at crank), varies slightly by region and tune. Fuel System Fuel Delivery: Fuel Injection with 34mm Keihin throttle bodies Ignition: Digital CDI, Twin Spark Cooling Cooling System: Liquid-cooled Lubrication Lubrication System: Forced lubrication, wet sump 🔧 Transmission Standard Transmission Type: 6-speed, constant mesh Final Drive: Sealed chain Features Clutch Type: Wet, multi-disc 📐 Dimensions Exterior Length: 2105 mm (82.9 in) Width: 790 mm (31.1 in) Height: 1075 mm (42.3 in) Wheelbase: 1440 mm (56.7 in) Weights Dry Weight: Approximately 202 kg (445.3 lbs) Curb Weight: Approximately 227 kg (500.5 lbs) with ABS Fuel Capacity: 15 Litres (3.3 US gal) 🛡️ Safety Features Ratings ABS System: Kawasaki ABS (K-ACT may be present on some regional variants, though typically not standard on Z750) Active Features Braking System: Dual 300mm petal discs with 4-piston calipers (front), Single 250mm petal disc with 2-piston caliper (rear) Passive Features Lighting: Halogen Headlight, LED Taillight 💡 Technology Features Infotainment Instrumentation: Digital speedometer, analog tachometer, fuel gauge, clock, trip meters, gear position indicator. Driver Assistance ABS: Integrated Anti-lock Braking System providing enhanced safety and control. Connectivity ECU: ECU controlled ignition and fuel injection for optimal...
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Kawasaki Z750 ABS 2007-2010 Workshop Service ManualKawasaki Z750 ABS 2007-2010 Workshop Service ManualKawasaki Z750 ABS 2007-2010 Workshop Service ManualKawasaki Z750 ABS 2007-2010 Workshop Service Manual
The Z750 ABS, part of the third generation of the Z750 line, is a naked sportbike renowned for its aggressive styling and spirited performance. Produced between 2007 and 2010, this model offers a potent inline-four engine, a responsive chassis, and the added safety of an Anti-lock Braking System (ABS). Designed as a versatile platform, it caters to riders seeking an engaging experience for both daily commuting and more demanding rides. Its engineering emphasizes a blend of sporty heritage with practical ergonomics, making it a strong contender in its segment. This comprehensive workshop service manual provides detailed guidance for the maintenance and repair of the Z750 ABS (ZR750L) from 2007 to 2010. It covers all essential systems, including the engine, powertrain, brakes, chassis, suspension, and electrical components, with particular attention to the ABS system. Within its approximately 400-500 pages, you will find step-by-step procedures for routine maintenance, engine overhauls, and troubleshooting, supported by precise torque specifications, clearances, and detailed wiring diagrams. This manual is an indispensable resource for owners and technicians to ensure the optimal performance and longevity of the vehicle.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
Z750 ABS
Generation:
Third Generation (ZR750-L)
Codes
Chassis Code:
ZR750L
👋 Introduction
Market Position
Segment:
Naked Sportbike / Streetfighter
Target Audience:
Riders seeking performance, aggressive styling, and a versatile platform for commuting and spirited riding.
Competitive Analysis
Competitors:
Yamaha FZ6, Suzuki Bandit 650/1250, Honda CBF600/Hornet 600, Triumph Street Triple
Key Features
Engine Type:
Inline-Four Cylinder, DOHC, 16 Valves
Design Philosophy:
Combines the sporty DNA of Kawasaki's Z-series with user-friendly ergonomics and ABS for enhanced safety.
ABS Integration:
Standard Anti-lock Braking System for improved control under braking.
📋 Manual Details
Coverage Areas
Applicable Years:
2007, 2008, 2009, 2010
Page Count
Estimated Pages:
Approximately 400-500 pages (typical for comprehensive workshop manuals)
Manual Type
Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Exhaust System, Cooling System, Lubrication System, Transmission, Clutch
Chassis And Suspension:
Frame, Front Suspension (Fork), Rear Suspension (Monoshock), Wheels, Tires, Steering System
Brakes:
Front and Rear Braking Systems, ABS System Components and Troubleshooting
Electrical And Ignition:
Ignition System, Starting System, Charging System, Lighting System, Instrumentation, Wiring Diagrams, ECU Diagnostics
Bodywork And Fairings:
Disassembly and Reassembly of Body Panels, Seats, Fuel Tank, Fairings
Procedures Included
Routine Maintenance:
Oil Changes, Filter Replacements, Chain Adjustment, Spark Plug Service, Air Filter Cleaning/Replacement
Engine Overhaul:
Top End Rebuild, Bottom End Rebuild, Piston and Cylinder Inspection/Replacement, Valve Adjustment
Transmission And Clutch:
Clutch Replacement, Gearbox Disassembly and Reassembly, Shifting Mechanism Service
Suspension And Steering:
Fork Seal Replacement, Shock Absorber Service, Steering Head Bearing Replacement, Swingarm Bearing Service
Brake System Service:
Brake Pad Replacement, Brake Fluid Flush, Caliper Service, ABS System Bleeding and Diagnostics
Electrical Troubleshooting:
Wiring Diagram Interpretation, Component Testing, Fault Diagnosis
Technical Depth
Depth:
Comprehensive, covering from basic adjustments to full engine and chassis rebuilds
Diagnostics:
Detailed troubleshooting guides and diagnostic procedures for mechanical and electrical systems, including ABS
Torque Specifications:
Precise torque values for all fasteners and critical components
Clearances And Tolerances:
Specific measurements for engine components, bearings, and other parts
Wiring Diagrams:
Detailed, color-coded electrical wiring schematics
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Resolution:
High-resolution, suitable for printing all diagrams and text clearly
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper:
N/A (Digital PDF Download)
Searchability
Text Search:
Searchable PDF text for quick information retrieval
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, four valves per cylinder, inline-four
Displacement:
748 cc (750cc class)
Bore X Stroke:
68.4 mm x 50.9 mm
Performance
Horsepower:
Approximately 94-98 hp (at crank), varies slightly by region and tune.
Torque:
Approximately 75-77 Nm (at crank), varies slightly by region and tune.
Fuel System
Fuel Delivery:
Fuel Injection with 34mm Keihin throttle bodies
Ignition:
Digital CDI, Twin Spark
Cooling
Cooling System:
Liquid-cooled
Lubrication
Lubrication System:
Forced lubrication, wet sump
🔧 Transmission
Standard
Transmission Type:
6-speed, constant mesh
Final Drive:
Sealed chain
Features
Clutch Type:
Wet, multi-disc
📐 Dimensions
Exterior
Length:
2105 mm (82.9 in)
Width:
790 mm (31.1 in)
Height:
1075 mm (42.3 in)
Wheelbase:
1440 mm (56.7 in)
Weights
Dry Weight:
Approximately 202 kg (445.3 lbs)
Curb Weight:
Approximately 227 kg (500.5 lbs) with ABS
Fuel Capacity:
15 Litres (3.3 US gal)
🛡️ Safety Features
Ratings
ABS System:
Kawasaki ABS (K-ACT may be present on some regional variants, though typically not standard on Z750)
Active Features
Braking System:
Dual 300mm petal discs with 4-piston calipers (front), Single 250mm petal disc with 2-piston caliper (rear)
Passive Features
Lighting:
Halogen Headlight, LED Taillight
💡 Technology Features
Infotainment
Instrumentation:
Digital speedometer, analog tachometer, fuel gauge, clock, trip meters, gear position indicator.
Driver Assistance
ABS:
Integrated Anti-lock Braking System providing enhanced safety and control.
Connectivity
ECU:
ECU controlled ignition and fuel injection for optimal performance and emissions.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km or 6 months, whichever comes first.
Valve Clearance Check:
Every 24,000 km or 24 months.
Chain Maintenance:
Lubricate and adjust chain tension every 1,000 km or after riding in wet conditions.
Fluid Specifications
Engine Oil Type:
API SG, SH, SJ, or SL with JASO MA specification. SAE 10W-40 recommended (check manual for temperature variations).
Coolant Type:
Kawasaki Coolant (50% ethylene glycol) or equivalent permanent type antifreeze with water.
Brake Fluid Type:
DOT 4
Clutch Fluid Type:
DOT 4 (if hydraulic clutch, which this model has)
Known Issues
Charging System Stator:
Some owners report premature stator failure, leading to charging issues. This manual will detail diagnosis and replacement.
Rear Shock ABSorber:
The stock rear shock can be considered soft by some riders, especially when carrying a passenger or riding aggressively. Rebuild procedures are in the manual.
Fuel Pump Strainer:
Potential for fuel pump strainer clogging over time, impacting fuel delivery. Manual covers access and cleaning.
📚 Vehicle History
Brand Heritage
Kawasaki Motorcycles:
Kawasaki Heavy Industries has a long history of producing high-performance motorcycles, particularly known for their inline-four engines and sportbike technology.
Model Evolution
Z Series Lineage:
The Z750 is part of Kawasaki's legendary Z family, tracing its roots back to the original Z1. This generation (2007-2010) represented an evolution of the Z750S (Sport Tourer) into a more aggressive, naked streetfighter.
Production
Manufacturing Location:
Primarily Japan (Hyogo Prefecture)
Production Period:
2007-2010 (ZR750L model code)
🏆 Awards & Recognition
Recognitions
Motorcycle Of The Year:
While specific awards for this model year are not widely publicized, the Z750 line consistently receives praise for its value and performance in its class.
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