Basic Information Identification Make: Kia Model: Cerato Generation: First Generation (LD) Production Years Covered: 2004-2008 Market Regions: Europe, North America Codes Chassis Code: LD Introduction Market Position Vehicle Segment: Compact car (C-segment) Target Audience: Budget-conscious buyers seeking reliable and practical transportation Competitive Analysis Key Competitors: Hyundai Elantra, Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cobalt Key Features Value Proposition: Affordable pricing, decent feature set for the price, improving reliability Model Variants: Sedan and Hatchback body styles Manual Details Coverage Areas Geographic Coverage: Europe and North America specific models Page Count Estimated Page Count: 1500+ Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: Downloadable PDF Manual Specifications File Format: PDF Print Quality: High-resolution, clear diagrams and text Binding Type: N/A (Digital Download) Paper Type: N/A (Digital Download) Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, starting and charging system Transmission Drivetrain: Manual transmission (M5, M6), Automatic transmission (4-speed), clutch, drive shafts, differentials Chassis: Suspension (front & rear), steering system, braking system (front & rear discs, ABS) Electrical: Wiring diagrams, lighting, instruments and indicators, body electrical, engine control module (ECM) diagnostics, safety systems (SRS) Body Interior: Body construction, exterior trim, interior trim, seats, HVAC system, doors, windows, glass Procedures Included Maintenance: Scheduled maintenance intervals, oil change, filter replacement, spark plug replacement, fluid checks and top-ups Diagnostics Troubleshooting: Step-by-step diagnostic procedures, common fault finding, DTC (Diagnostic Trouble Code) interpretation Repair Rebuild: Detailed disassembly and reassembly instructions for all major components and systems Specifications Data: Torque specifications, clearances, fluid capacities, electrical specifications, diagnostic parameters Technical Depth Level Of Detail: Comprehensive, covering routine maintenance to major overhauls and complex diagnostics Engine Specifications Primary Engine Petrol Engine 1 6L: G4ED (Alpha II), 1.6L DOHC Inline-4, approx. 105-110 HP Petrol Engine 2 0L: G4GC (Beta II), 2.0L DOHC Inline-4, approx. 130-140 HP Diesel Engine 1 6L Crdi: U1.6L CRDi (common rail direct injection) Inline-4 Turbo Diesel, approx. 100-115 HP Performance Horsepower Range: 100-140 HP (depending on engine variant) Torque Range: 130-220 Nm (approx.) Fuel System Petrol Injection: Multi-point fuel injection (MPI) Diesel Injection: Common Rail Direct Injection (CRDi) Engine Management ECU Type: Various Bosch/Siemens ECUs, specific to engine and market Transmission Standard Manual Options: 5-speed (M5) and 6-speed (M6) manual transmissions Optional Automatic Option: 4-speed automatic transmission Features Transmission Fluid: Manual: GL-4 gear oil (e.g., Kia Genuine Gear Oil GL-4 75W-90), Automatic: ATF SP-III (e.g., Kia Genuine ATF SP-III) Dimensions Exterior Length Sedan: Approx. 4480 mm (176.4 in) Width: Approx. 1740 mm (68.5 in) Height: Approx. 1470 mm (57.9 in) Wheelbase: Approx. 2650 mm (104.3 in) Weights Curb Weight Range: Approx. 1250 - 1400 kg (2755 - 3086 lbs) Gross Vehicle Weight: Varies by model and specification Cargo Trunk Capacity Sedan: Approx. 415 liters (14.6 cu ft) Cargo Capacity Hatchback: Approx. 340 liters (12.0 cu ft) with rear seats up, expandable Safety Features Ratings NHTSA Rating: Mixed, some models received 4-star ratings in frontal impact IIHS Rating: Acceptable to Good in various categories for its time Active Features ABS: Standard or optional depending on trim and market Ebs Ebd: Often integrated with ABS Passive Features Airbags: Front airbags standard, side and curtain airbags optional on higher trims Seatbelts: 3-point seatbelts with pretensioners Technology Features Infotainment Audio System: Base models featured AM/FM/CD players with 4-6 speakers. Higher trims offered MP3 capability and optional subwoofer. Navigation: Rarely equipped from the factory; aftermarket solutions were more common. Driver Assistance Cruise Control: Available on higher trim levels. Connectivity Auxiliary Input: Introduced on some facelifted models. Maintenance Service Intervals Oil Change Interval: Every 7,500 miles (12,000 km) or 12 months, whichever comes first Air Filter Replacement: Every 15,000 miles (24,000 km) Spark Plug Replacement Petrol: Every 60,000 miles (96,000 km) for iridium plugs, earlier for conventional Timing Belt Replacement: Refer to specific engine type; generally 60,000-100,000 miles (96,000-160,000 km) or 5-7 years for interference engines. Fluid Specifications Engine Oil Type: API SN or higher, SAE 5W-30 or 5W-40 (check owner's manual for specific engine variant) Coolant Type: Ethylene glycol based antifreeze/coolant (e.g., Kia Genuine Coolant) Brake Fluid Type: DOT 3 or DOT 4 Known Issues Engine Issues: Occasional oil consumption in higher mileage engines, potential for timing belt failure if not replaced per schedule (on applicable engines). Transmission Issues: Automatic transmission may exhibit harsh shifting or slipping if fluid is old or low. Suspension Issues: Wear in bushings, ball joints, and control arms leading to noise or uneven tire wear. Electrical Issues: Corrosion on grounding points, occasional issues with power windows or central locking. Brake Wear: Normal wear and tear on pads and rotors; check for rotor warping or fluid leaks. Fluid Capacities Engine Oil Capacity 1 6L: Approx. 3.7 liters (3.9 US quarts) with filter Engine Oil Capacity 2 0L: Approx. 4.0 liters (4.2 US quarts) with...