The 2016 Kia Cerato, a compact sedan and hatchback, is engineered by Kia Motors Corporation, a brand recognized for producing reliable and increasingly stylish vehicles. As part of the second generation (YD) facelift, this model offers updated styling and improved interior features, aiming to appeal to value-conscious buyers seeking dependable transportation. Available with a 1.6L MPI Gamma engine producing approximately 130 PS, and options for manual or automatic transmissions, the Cerato competes in the C-segment against models like the Honda Civic and Toyota Corolla, emphasizing practicality and modern amenities. This comprehensive workshop service repair manual in English provides detailed information for the maintenance and repair of the 2016 Kia Cerato. It covers a wide array of systems, including engine overhaul, transmission service, brake systems, electrical systems, suspension, steering, and HVAC. The manual includes systematic troubleshooting procedures, general maintenance guidelines, lubrication schedules, and technical specifications, offering step-by-step instructions with illustrations. This resource is designed to assist owners, mechanics, and technicians in effectively maintaining and repairing the vehicle, ensuring its optimal performance and longevity across global markets. 🏷️ Basic Information Identification Make: Kia Model: Cerato Year: 2016 Generation Generation Code: YD Generation Years: 2013-2018 👋 Introduction Market Position Segment: Compact Sedan/Hatchback (C-Segment) Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Mazda3, Hyundai Elantra, Ford Focus Key Features Target Audience: Value-conscious buyers seeking reliable transportation with modern features 📋 Manual Details Coverage Areas Regions Covered: Global (specific engine variants may vary by market) Page Count Estimated Page Count: Hundreds (specific number not provided, but described as extensive) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service Repair: Complete engine overhaul, diagnostics, and component repair Transmission Service Repair: Manual and automatic transmission service, repair, and diagnostics Brake System: Hydraulic system, ABS, EBD, disc and drum brake service, component replacement Wiring Diagram: Comprehensive electrical wiring diagrams for all systems Electrical System: Power distribution, lighting, sensors, actuators, starter, charging system, body electronics Suspension: Front and rear suspension components, alignment, shock absorbers, springs Steering: Power steering system, steering column, rack and pinion assembly Cooling System: Radiator, coolant, thermostat, water pump, fan assembly Fuel Injection: Fuel delivery, injectors, fuel pump, pressure regulator, sensors Fuel System: Fuel tank, lines, evaporative emission control (EVAP) Emission System: Catalytic converter, EGR, PCV, O2 sensors, emission control strategies Heater Air Conditional: HVAC system operation, diagnosis, refrigerant handling, component replacement Engine Control System: ECU/ECM operation, sensor inputs, actuator outputs, diagnostic trouble codes (DTCs) Chassis Body: Body structural components, frame, doors, hood, trunk, glass, trim Restraint System: Airbag system, seat belts, SRS module, diagnostics Interior: Seats, dashboard, trim panels, interior lighting, power accessories Differential Drive: Front-wheel drive system, differential components Axle: Front and rear axle shafts, CV joints Procedures Included General Maintenance: Scheduled maintenance, fluid checks, filter replacements, inspections Troubleshooting: Systematic diagnostic procedures for common and uncommon issues Periodic Lubrication: Lubrication points, fluid types, and service intervals Technical Depth Depth: Detailed step-by-step instructions, photos, illustrations, and diagnostic procedures for both novice and experienced mechanics 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Printable without restriction Binding Type Binding: Digital Download (printable) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Code: G4FG (1.6L MPI Gamma) Engine Description: Inline 4-cylinder, DOHC, 16-valve, Multi-Point Injection Performance Horsepower Ps: Approx. 130 PS (97 kW) @ 6300 rpm (varies by market) Torque Nm: Approx. 161 Nm (119 lb-ft) @ 4850 rpm (varies by market) Fuel System Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI) Recommended Fuel: Unleaded Gasoline (Octane Rating may vary by region) Other Engines Available Engines: 1.6L Turbo GDi, 2.0L MPI (G4NA), 2.0L GDi (G4NC) - Manual covers all listed variants. 🔧 Transmission Standard Transmission Type: 6-Speed Manual Optional Transmission Type: 6-Speed Automatic Features Automatic Features: Tiptronic (manual shift mode) 📐 Dimensions Exterior Length Mm: 4560 mm (Sedan) / 4310 mm (Hatchback) Width Mm: 1780 mm Height Mm: 1435 mm (Sedan) / 1415 mm (Hatchback) Weights Curb Weight Kg: Approx. 1250-1350 kg (varies by body style and specification) 🛡️ Safety Features Ratings NHTSA Rating: Typically achieves 4-star or 5-star overall safety ratings in governmental crash tests (e.g., NHTSA, Euro NCAP) depending on market and equipment. Specific 2016 ratings should be verified. Active Features Active Safety Systems: ABS, EBD, Brake Assist, Electronic Stability Control (ESC), Traction Control System (TCS), Hill-start Assist Control (HAC) Passive Features Passive Safety Features: Driver and front passenger airbags, front side-impact airbags, side curtain airbags (market dependent), 3-point seatbelts with pretensioners, active headrests 💡 Technology Features Infotainment Infotainment System: Touchscreen infotainment system with available navigation, Bluetooth connectivity, USB/AUX input. Specific features depend on trim level. Driver Assistance Driver Assistance Features: Optional features may include a rearview camera, parking sensors. Connectivity Connectivity Options: Bluetooth for hands-free calling and audio streaming, USB ports for media playback and device charging. 🔧...