🏷️ Basic Information Identification Make: Kia Model: Rio Model Code: BC Year: 2002 Engine Variant: 1.5 DOHC Codes Chassis Code: BC Engine Code Designation: G 1.5 DOHC 👋 Introduction Market Position Segment: Subcompact Car Target Audience: Budget-conscious buyers seeking economical transportation Competitive Analysis Key Competitors: Hyundai Accent, Ford Fiesta, Chevrolet Aveo, Toyota Yaris, Honda Fit (early models) Key Features Value Proposition: Affordability, fuel efficiency, practicality Manual Advantage: Empowers owners with factory-level knowledge for engine maintenance and repair, reducing reliance on costly shop visits. 📋 Manual Details Coverage Areas Primary Focus: Engine Service and Repair Vehicle Generation Coverage: First Generation (BC) Page Count Estimated Pages: Hundreds (specific count not provided, but typical for factory service manuals) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, disassembly, assembly, cylinder head, block, crankshaft, pistons, connecting rods, camshafts, timing system Engine Fuel System: Fuel injection system (MPI), fuel pump, injectors, fuel pressure regulator, fuel filter replacement Engine Ignition System: Ignition coils, spark plugs, ignition timing, crankshaft position sensor, camshaft position sensor Engine Cooling System: Radiator, water pump, thermostat, coolant hoses, cooling fan operation Engine Lubrication System: Oil pump, oil filter, oil pan, lubrication passages, oil pressure specifications Engine Exhaust System: Exhaust manifold, catalytic converter, muffler, oxygen sensors Engine Intake System: Intake manifold, throttle body, air filter housing, mass air flow sensor Engine Control System: ECU (Engine Control Unit) functions, sensor inputs/outputs, diagnostic trouble codes (DTCs) Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, tune-ups, spark plug replacement Diagnostics: Troubleshooting guides, symptom-based diagnostics, common failure modes, diagnostic tool usage Repair: Step-by-step repair instructions for all engine components, torque specifications, assembly clearances Overhaul: Complete engine rebuild procedures, component measurements and tolerances Special Tools: Identification and usage of specialized tools required for engine service Technical Depth Depth: Comprehensive, factory-level detail suitable for professional technicians and advanced DIY enthusiasts 📊 Manual Specifications File Format Digital Format: PDF Searchability: Likely searchable text (depending on scan quality) Print Quality Diagram Quality: High-quality diagrams and illustrations Text Clarity: Easy-to-read text sections Binding Type Binding: N/A (Digital format) Paper Type Paper: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, DOHC (Double Overhead Camshaft) Displacement: 1.5 Liters (1493 cc) Bore X Stroke: 73.0 mm x 89.0 mm (approximate, common for this engine family) Compression Ratio: 9.3:1 (typical for this engine) Valvetrain: DOHC, 16 valves (4 valves per cylinder) Performance Horsepower Rating: Approx. 95-100 hp @ 5800-6000 rpm (actual figures can vary slightly) Torque Rating: Approx. 95-100 lb-ft @ 3000-4000 rpm (actual figures can vary slightly) Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Recommended Octane: 87 AKI (Octane rating may vary by region, consult owner's manual) Engine Oil Oil Type Recommendation: API SG, SH, or SJ classification, SAE 5W-30 is generally recommended Oil Capacity: Approx. 3.5 Liters (3.7 US Quarts) with filter change 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Transmission Type: 4-speed Automatic Transmission Features Clutch Type: Dry, single plate (for manual) Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 (manual transmission fluid, check manual for exact spec) Automatic Transmission Fluid: Kia Genuine ATF SP-III or equivalent (automatic transmission fluid, check manual for exact spec) 📐 Dimensions Exterior Length: Approx. 3930 mm (154.7 in) Width: Approx. 1630 mm (64.2 in) Height: Approx. 1470 mm (57.9 in) Wheelbase: Approx. 2400 mm (94.5 in) Weights Curb Weight: Approx. 980-1050 kg (2160-2315 lbs), varies with transmission and trim 🛡️ Safety Features Ratings NHTSA Front Impact: Not explicitly rated for this specific year/model in many markets. Generally basic safety for its class and era. IIHS Small Overlap Front: Not tested or rated for this model year. Active Features ABS: Available on higher trims or as an option Ebs: Not commonly available on this model year. Passive Features Airbags: Driver and front passenger airbags standard. Seatbelts: 3-point seatbelts with pretensioners (front) 💡 Technology Features Infotainment Audio System: Basic AM/FM stereo with CD player, optional cassette player on early models. Limited speaker configurations. Display: Basic digital or analog displays for radio and clock. Driver Assistance Cruise Control: Available on some higher trim levels. Connectivity Bluetooth: Not available on this model year. Usb Port: Not available on this model year. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles (8,000 km) or 6 months, whichever comes first (typical recommendation; consult manual) Air Filter Replacement: Every 15,000 miles (24,000 km) or 12 months (typical recommendation; consult manual) Spark Plug Replacement: Every 30,000 miles (48,000 km) (typical recommendation for standard plugs; consult manual for specific type) Timing Belt Replacement: This engine uses a timing chain, not a belt. Chains are generally designed for the life of the engine but require inspection. Fluid Specifications Coolant Type: Ethylene Glycol based antifreeze, typically a 50/50 mix...