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KIA SEDONA Service Repair Manual 2007

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🏷️ Basic Information Identification Make: Kia Model: Sedona Year: 2007 Generation: 2nd Generation (VQ) Vehicle Type: Minivan Codes Chassis Code: VQ 👋 Introduction Market Position Vehicle Segment: Full-size minivan, family-oriented vehicle. Competitive Analysis Competitors: Chrysler Town & Country/Voyager, Dodge Grand Caravan, Toyota Sienna, Honda Odyssey, Ford Freestar. Key Features Doors: Sliding rear doors (power operated on many trims). Seating Capacity: Typically 7 or 8 passengers. Interior Versatility: Fold-and-stow seating, ample cargo space. 📋 Manual Details Coverage Areas Full Coverage: True Page Count Estimated Page Count: Detailed, often exceeding 1500-2000 pages for comprehensive factory-level manuals. Manual Type Type: Workshop Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Lubrication Maintenance: Recommended fluids, capacities, lubrication points, maintenance intervals. Suspension: Front suspension, rear suspension, steering system, wheel alignment specifications. Brakes: Front brake system (discs/calipers), rear brake system (discs/calipers), parking brake, ABS, hydraulic system components. Cooling System: Radiator, water pump, thermostat, cooling fan, coolant types and specifications, pressure testing. Electrical System: Battery, charging system (alternator), starting system (starter motor), fuses, relays, lighting, power windows, door locks, mirrors. Engine: Engine mechanical (assembly, disassembly), cylinder head, pistons, crankshaft, camshafts, timing system, engine diagnostics. Fuel System: Fuel pump, fuel filter, fuel injectors, fuel pressure regulator, evaporative emission control (EVAP). Exhaust System: Exhaust manifold, catalytic converter, muffler, pipes, oxygen sensors. Transmission: Automatic transmission (AT) service, rebuild, torque converter, transmission fluid specifications and service. Heating Air Conditioning: HVAC system components, refrigerant types and capacities, blower motor, evaporator, condenser, climate control module. Emission Control Systems: PCV system, EGR system, EVAP system, catalytic converter function and diagnostics. Body: Body panels, doors, hood, tailgate, interior trim, glass, bumpers, body hardware. Wiring Diagrams: Complete electrical schematics for all systems, including power distribution, grounds, and component locations. Procedures Included Preventive Maintenance: Oil changes, filter replacements, fluid checks and flushes, tire rotations, spark plug replacement. Troubleshooting: Diagnostic procedures for common and complex issues across all vehicle systems, fault code interpretation. Repair Procedures: Step-by-step instructions for component removal, installation, and repair for all major vehicle systems. Rebuilding Procedures: Detailed guides for engine and transmission rebuilding, including specifications and tolerances. Component Diagnostics: Specific diagnostic steps for individual components, including testing methods and expected results. Technical Depth Depth: Comprehensive (Factory-level) - Covers everything from basic maintenance to complete engine and transmission overhauls. 📊 Manual Specifications File Format File Type: PDF Searchable: Yes (typically OCR'd for text search). Print Quality Printability: High - Enables printing of full manual or selected sections. Binding Type Binding Type: N/A (Digital format) Paper Type Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Code: G6CU Engine Type: 3.8L V6 (Lambda II G6CU) Displacement Liters: 3.778 Displacement Ci: 231 Bore X Stroke: 96.0 mm x 87.0 mm (3.78 in x 3.43 in) Compression Ratio: 9.6:1 Horsepower Hp: 235 @ 5500 rpm (approx.) Torque Lb-Ft: 250 @ 4000 rpm (approx.) Valvetrain: SOHC, 12 valves (2 valves per cylinder) Fuel Induction: Electronic Fuel Injection (MPI) Fuel System Fuel Type: Unleaded Gasoline Fuel Tank Capacity Gallons: 21.1 🔧 Transmission Standard Transmission Type: 5-speed Automatic Transmission (5-Speed Automatic with O/D) Transmission Model: Optional: Depending on exact market and trim, a 4-speed automatic may have been available in earlier models, but 2007 typically features the 5-speed. Features Transmission Fluid Type: Kia Genuine ATF SP-III or equivalent Dexron III/Mercon (verify in manual). Transmission Fluid Capacity Quarts: Approximately 9.0 - 9.5 quarts (for dry fill, rebuild). 📐 Dimensions Exterior Length Inches: 200.5 Width Inches: 78.1 Height Inches: 68.7 Wheelbase Inches: 118.1 Front Track Inches: 67.7 Rear Track Inches: 67.9 Weights Curb Weight Lbs: Approx. 4,500 - 4,700 (depending on trim and options). Gross Vehicle Weight Rating Gvwr Lbs: Approx. 6,000 - 6,200. Towing Capacity Lbs: Typically around 3,500 lbs (with proper towing package). Cargo Cargo Volume Cu Ft Behind 3Rd Row: Approx. 30.5 Cargo Volume Cu Ft Behind 2Nd Row: Approx. 77.0 Cargo Volume Cu Ft Max: Approx. 142.0 🛡️ Safety Features Ratings NHTSA Rollover Resistance Star Rating: 4/5 Stars (for 2007 model year, often cited). Active Features ABS: Standard Anti-lock Braking System. Traction Control: Available Traction Control System (TCS). Electronic Stability Control: Available Electronic Stability Control (ESC) or Vehicle Stability Management (VSM). Passive Features Airbags Front: Driver and front passenger airbags. Airbags Side: Available front side-impact airbags and side-curtain airbags for all rows. Seatbelts: 3-point seatbelts for all seating positions, pretensioners for front seats. 💡 Technology Features Infotainment Audio System: Standard AM/FM/CD audio system with multiple speakers. Higher trims may offer premium audio systems, in-dash CD changers. Navigation System: Optional factory-installed navigation system available on select trims. Rear Seat Entertainment: Optional rear-seat DVD entertainment system with flip-down screen. Driver Assistance Parking Sensors: Optional rear parking assist sensors. Connectivity Auxiliary Input: Standard auxiliary audio input jack on many models for connecting external devices. Remote Keyless Entry: Standard remote keyless entry system. Power Sliding...
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KIA SEDONA Service Repair Manual 2007
🏷️ Basic Information
Identification
Make:
Kia
Model:
Sedona
Year:
2007
Generation:
2nd Generation (VQ)
Vehicle Type:
Minivan
Codes
Chassis Code:
VQ
👋 Introduction
Market Position
Vehicle Segment:
Full-size minivan, family-oriented vehicle.
Competitive Analysis
Competitors:
Chrysler Town & Country/Voyager, Dodge Grand Caravan, Toyota Sienna, Honda Odyssey, Ford Freestar.
Key Features
Doors:
Sliding rear doors (power operated on many trims).
Seating Capacity:
Typically 7 or 8 passengers.
Interior Versatility:
Fold-and-stow seating, ample cargo space.
📋 Manual Details
Coverage Areas
Full Coverage:
True
Page Count
Estimated Page Count:
Detailed, often exceeding 1500-2000 pages for comprehensive factory-level manuals.
Manual Type
Type:
Workshop Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Lubrication Maintenance:
Recommended fluids, capacities, lubrication points, maintenance intervals.
Suspension:
Front suspension, rear suspension, steering system, wheel alignment specifications.
Brakes:
Front brake system (discs/calipers), rear brake system (discs/calipers), parking brake, ABS, hydraulic system components.
Cooling System:
Radiator, water pump, thermostat, cooling fan, coolant types and specifications, pressure testing.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), fuses, relays, lighting, power windows, door locks, mirrors.
Engine:
Engine mechanical (assembly, disassembly), cylinder head, pistons, crankshaft, camshafts, timing system, engine diagnostics.
Fuel System:
Fuel pump, fuel filter, fuel injectors, fuel pressure regulator, evaporative emission control (EVAP).
Exhaust System:
Exhaust manifold, catalytic converter, muffler, pipes, oxygen sensors.
Transmission:
Automatic transmission (AT) service, rebuild, torque converter, transmission fluid specifications and service.
Heating Air Conditioning:
HVAC system components, refrigerant types and capacities, blower motor, evaporator, condenser, climate control module.
Emission Control Systems:
PCV system, EGR system, EVAP system, catalytic converter function and diagnostics.
Body:
Body panels, doors, hood, tailgate, interior trim, glass, bumpers, body hardware.
Wiring Diagrams:
Complete electrical schematics for all systems, including power distribution, grounds, and component locations.
Procedures Included
Preventive Maintenance:
Oil changes, filter replacements, fluid checks and flushes, tire rotations, spark plug replacement.
Troubleshooting:
Diagnostic procedures for common and complex issues across all vehicle systems, fault code interpretation.
Repair Procedures:
Step-by-step instructions for component removal, installation, and repair for all major vehicle systems.
Rebuilding Procedures:
Detailed guides for engine and transmission rebuilding, including specifications and tolerances.
Component Diagnostics:
Specific diagnostic steps for individual components, including testing methods and expected results.
Technical Depth
Depth:
Comprehensive (Factory-level) - Covers everything from basic maintenance to complete engine and transmission overhauls.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes (typically OCR'd for text search).
Print Quality
Printability:
High - Enables printing of full manual or selected sections.
Binding Type
Binding Type:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
G6CU
Engine Type:
3.8L V6 (Lambda II G6CU)
Displacement Liters:
3.778
Displacement Ci:
231
Bore X Stroke:
96.0 mm x 87.0 mm (3.78 in x 3.43 in)
Compression Ratio:
9.6:1
Horsepower Hp:
235 @ 5500 rpm (approx.)
Torque Lb-Ft:
250 @ 4000 rpm (approx.)
Valvetrain:
SOHC, 12 valves (2 valves per cylinder)
Fuel Induction:
Electronic Fuel Injection (MPI)
Fuel System
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity Gallons:
21.1
🔧 Transmission
Standard
Transmission Type:
5-speed Automatic Transmission (5-Speed Automatic with O/D)
Transmission Model:
Optional: Depending on exact market and trim, a 4-speed automatic may have been available in earlier models, but 2007 typically features the 5-speed.
Features
Transmission Fluid Type:
Kia Genuine ATF SP-III or equivalent Dexron III/Mercon (verify in manual).
Transmission Fluid Capacity Quarts:
Approximately 9.0 - 9.5 quarts (for dry fill, rebuild).
📐 Dimensions
Exterior
Length Inches:
200.5
Width Inches:
78.1
Height Inches:
68.7
Wheelbase Inches:
118.1
Front Track Inches:
67.7
Rear Track Inches:
67.9
Weights
Curb Weight Lbs:
Approx. 4,500 - 4,700 (depending on trim and options).
Gross Vehicle Weight Rating Gvwr Lbs:
Approx. 6,000 - 6,200.
Towing Capacity Lbs:
Typically around 3,500 lbs (with proper towing package).
Cargo
Cargo Volume Cu Ft Behind 3Rd Row:
Approx. 30.5
Cargo Volume Cu Ft Behind 2Nd Row:
Approx. 77.0
Cargo Volume Cu Ft Max:
Approx. 142.0
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance Star Rating:
4/5 Stars (for 2007 model year, often cited).
Active Features
ABS:
Standard Anti-lock Braking System.
Traction Control:
Available Traction Control System (TCS).
Electronic Stability Control:
Available Electronic Stability Control (ESC) or Vehicle Stability Management (VSM).
Passive Features
Airbags Front:
Driver and front passenger airbags.
Airbags Side:
Available front side-impact airbags and side-curtain airbags for all rows.
Seatbelts:
3-point seatbelts for all seating positions, pretensioners for front seats.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD audio system with multiple speakers. Higher trims may offer premium audio systems, in-dash CD changers.
Navigation System:
Optional factory-installed navigation system available on select trims.
Rear Seat Entertainment:
Optional rear-seat DVD entertainment system with flip-down screen.
Driver Assistance
Parking Sensors:
Optional rear parking assist sensors.
Connectivity
Auxiliary Input:
Standard auxiliary audio input jack on many models for connecting external devices.
Remote Keyless Entry:
Standard remote keyless entry system.
Power Sliding Doors:
Available power-operated sliding doors for passenger convenience.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 miles or 6 months, whichever comes first (under normal driving conditions). Severe driving may require more frequent changes.
Engine Oil Filter:
Replace at every oil change.
Engine Air Filter:
Inspect every 15,000 miles, replace as needed or at 30,000 miles.
Cabin Air Filter:
Inspect every 15,000 miles, replace as needed or at 20,000-30,000 miles.
Transmission Fluid Change:
Inspect every 30,000 miles, replace at 60,000-100,000 miles depending on driving conditions and manufacturer recommendations. Early changes are beneficial.
Coolant Replacement:
Initial replacement at 100,000 miles, then every 50,000 miles thereafter (using specified coolant).
Spark Plugs:
Typically iridium-tipped plugs, often rated for 100,000 miles replacement.
Fluid Specifications
Engine Oil Specification:
API SN or higher, SAE 5W-30 recommended (verify in owner's manual for exact spec).
Engine Oil Capacity Quarts:
Approximately 5.5 quarts (with filter change).
Coolant Type:
Ethylene Glycol based, long-life coolant (e.g., Kia's Super Long Life Coolant - Pink).
Known Issues
Common Problems Engine:
Occasional oil leaks from valve cover gaskets or oil pan; potential for head gasket issues on higher mileage vehicles, though less common than some competitors.
Common Problems Transmission:
While generally reliable, some reports of transmission solenoid issues or delayed shifts; regular fluid maintenance is critical.
Common Problems Suspension Steering:
Worn sway bar links, ball joints, and tie rod ends over time; potential for power steering pump noise if fluid is low.
Common Problems Electrical:
Failure of power window regulators, HVAC blower motor resistor failure, occasional issues with door lock actuators.
Common Problems Brakes:
Normal wear and tear on brake pads and rotors; some instances of seized caliper pistons if maintenance is neglected.
📚 Vehicle History
Brand Heritage
Brand Origin:
South Korean automotive manufacturer, founded in 1944.
Model Evolution
Sedona First Generation:
Launched in 1998 as the Kia Carnival.
Sedona Second Generation:
Introduced for the 2006 model year, with the 2007 model being part of this generation. Significant redesign, wider platform, and new powertrain options.
Production
Manufacturing Location:
South Korea (Hwaseong plant) and occasionally other Kia assembly plants globally.
🏆 Awards & Recognition
Recognitions
Family Car Awards:
While specific awards for the 2007 model year are less documented, the Sedona generally aimed to compete in a segment that often receives positive mentions for practicality and value in family vehicle reviews.
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