🏷️ Basic Information Identification Make: Kia Model: Sorento Year: 2004 Generation Generation Code: First Generation (JC) Codes Vin Code: Starts with KMF 👋 Introduction Market Position Vehicle Segment: Mid-size SUV / Crossover SUV Target Audience: Families, adventurers, individuals seeking a versatile and capable vehicle. Competitive Analysis Key Competitors: Toyota Highlander, Ford Explorer, Honda Pilot, Nissan Pathfinder, Chevrolet TrailBlazer. Key Features Value Proposition: Offered a blend of SUV capability, comfortable ride, and robust V6 engine options at a competitive price point. Body Styles: Available as a 5-door SUV with optional 7-passenger seating in later iterations. 📋 Manual Details Coverage Areas Primary Coverage: Gasoline Engines Page Count Estimated Page Count: 1500+ Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, cylinder head, block, pistons, crankshaft, camshafts, timing system, lubrication system, cooling system. Engine Performance: Fuel system (injection, pump, injectors), ignition system (coils, plugs), air intake system, exhaust system, emission control systems (catalytic converter, O2 sensors). Transmission Manual: Manual transmission disassembly, assembly, component replacement, clutch system. Transmission Automatic: Automatic transmission disassembly, assembly, component replacement, torque converter, valve body, electronic control. Drivetrain: Front-wheel drive, All-wheel drive (AWD) system, transfer case, differentials, drive shafts, CV joints. Suspension: Front and rear suspension components (struts, shock absorbers, control arms, ball joints, bushings), wheel alignment. Steering: Power steering system, steering gear, steering column, tie rods, steering linkage. Brakes: Front and rear disc brakes, ABS (Anti-lock Braking System), brake fluid, brake lines, parking brake. Electrical System: Battery, charging system (alternator, starter), lighting system, horn, wiring diagrams, fuse box, relays. Body And Chassis: Body panels, doors, hood, tailgate, interior trim, glass, chassis components, frame repair. HVAC: Heating, Ventilation, and Air Conditioning system components, refrigerant, diagnostics. Safety Systems: Airbag system, seat belts, SRS (Supplemental Restraint System). Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement. Troubleshooting: Diagnostic procedures for common faults, symptom-based troubleshooting guides, fault code explanations. Repair Procedures: Step-by-step instructions for component removal, installation, and repair for all major systems. Engine Rebuild: Detailed instructions for engine disassembly, inspection, measurement, and reassembly. Transmission Overhaul: Comprehensive guides for complete automatic and manual transmission disassembly and assembly. Brake Service: Brake pad and rotor replacement, caliper service, bleeding the brake system. Electrical Diagnostics: Component testing, circuit diagnosis, wiring harness repair, use of multimeters and oscilloscopes. Suspension Alignment: Adjustment procedures for camber, caster, and toe angles. HVAC Service: Refrigerant handling, leak detection, component replacement (compressor, condenser, evaporator). Bodywork Repair: Panel replacement, door adjustment, glass installation, trim removal and installation. Technical Depth Depth Of Information: Comprehensive, from basic maintenance to complete engine and transmission rebuilds, suitable for professional technicians and advanced DIYers. Diagnostic Capabilities: Detailed diagnostic procedures, including OBD-II (On-Board Diagnostics) information and specific Kia diagnostic codes (KDS). Torque Specifications: Precise torque values for all critical fasteners, crucial for proper assembly and safety. Wiring Diagrams: Detailed and comprehensive electrical wiring diagrams for all vehicle systems. Component Drawings: Exploded views and detailed illustrations of components for easy identification and assembly reference. 📊 Manual Specifications File Format File Type: PDF Print Quality Print Readability: High-resolution images and text, optimized for printing. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Searchability Text Search: Searchable PDF for quick access to specific topics. Compatibility Software Compatibility: Compatible with all PDF readers (Adobe Acrobat Reader, etc.). ⚙️ Engine Specifications Primary Engine Engine Code 1: G6CU (2.5L V6 DOHC) Engine Displacement 1: 2497 cc (2.5 Liters) Engine Configuration 1: V6, SOHC Bore Stroke 1: 80.0 mm x 83.0 mm Compression Ratio 1: 9.7:1 Horsepower 1: 169 hp @ 6000 rpm (approx.) Torque 1: 176 lb-ft @ 4000 rpm (approx.) Secondary Engine Engine Code 2: G6BV (3.5L V6 DOHC) Engine Displacement 2: 3497 cc (3.5 Liters) Engine Configuration 2: V6, SOHC Bore Stroke 2: 91.0 mm x 90.0 mm Compression Ratio 2: 9.4:1 Horsepower 2: 192 hp @ 5500 rpm (approx.) Torque 2: 217 lb-ft @ 3000 rpm (approx.) Fuel System Fuel Type: Unleaded Gasoline Fuel Delivery: Multi-point Fuel Injection (MPI) Recommended Octane: 87 AKI (Minimum) 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual Transmission Optional Transmission Type Optional: 4-Speed Automatic Transmission Features AWD Availability: Optional All-Wheel Drive (AWD) system available on most trims. Fluid Specifications Automatic Transmission Fluid: Kia Genuine ATF SP-III or equivalent Manual Transmission Fluid: API GL-4, SAE 75W-90 Gear Oil 📐 Dimensions Exterior Length: 4675 mm (184.1 inches) Width: 1890 mm (74.4 inches) Height: 1745 mm (68.7 inches) Wheelbase: 2700 mm (106.3 inches) Ground Clearance: 200 mm (7.9 inches) Weights Curb Weight Min: 1850 kg (4079 lbs) (approx. for 2.5L AWD) Curb Weight Max: 1970 kg (4343 lbs) (approx. for 3.5L AWD) Towing Capacity: Up to 3500 lbs (1588 kg) with proper towing package 🛡️ Safety Features Ratings NHTSA...
Fuel system (injection, pump, injectors), ignition system (coils, plugs), air intake system, exhaust system, emission control systems (catalytic converter, O2 sensors).