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KIA Sportage 1999 OEM Service Repair Manual

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🏷️ Basic Information Identification Make: KIA Model: Sportage Year: 1999 Codes Chassis Code: K00 Engine Code Primary: FE Generation Generation Designation: First Generation (K00) 👋 Introduction Market Position Segment: Compact SUV Target Audience: Enthusiasts, DIY mechanics, professional service technicians Competitive Analysis Competitors 1999: Honda CR-V, Toyota RAV4, Ford Explorer (smaller variants), Chevrolet Tracker Key Features Vehicle Philosophy: Rugged, affordable, off-road capable compact SUV Manual Value Proposition: Provides dealer-level diagnostic and repair information, crucial for maintaining and repairing this specific model 📋 Manual Details Coverage Areas Primary Focus: Service and Repair Market Origin: North American Market (OEM) Page Count Estimated Pages: 1000-1500 (estimated, actual may vary based on specific print) Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine: Engine Mechanical, Engine Control System (ECM), Fuel System, Ignition System, Cooling System, Lubrication System, Emission Control System Transmission: Manual Transmission (MT), Automatic Transmission (AT) - Repair, Diagnosis, Maintenance Drivetrain: Front Wheel Drive (FWD), All Wheel Drive (AWD) System, Drivelines, Differentials Suspension: Front Suspension (Independent), Rear Suspension (Multi-link Solid Axle), Steering System, Wheel Alignment Brakes: Front Disc Brakes, Rear Disc/Drum Brakes (depending on configuration), Parking Brake, ABS (Anti-lock Braking System) Electrical: 12V Battery System, Charging System (Alternator), Starting System (Starter Motor), Lighting System, Instrumentation, Wiring Diagrams, Fuses and Relays, Body Electrical Components, Powertrain Control Module (PCM) Body: Body Exterior and Interior Trim, Doors, Windows, Seats, HVAC (Heating, Ventilation, and Air Conditioning), Body Repair Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Tune-ups, Fluid Checks and Replacements Diagnostics: Troubleshooting Flowcharts, Diagnostic Trouble Codes (DTCs), Symptom-Based Diagnosis Repair: Engine Component Repair/Overhaul, Transmission Overhaul, Brake System Repair, Suspension Component Replacement, Electrical Component Repair Overhaul: Detailed disassembly and reassembly procedures for major components Specifications: Torque Specifications, Clearances, Gaps, Fluid Capacities, Electrical Specifications Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and transmission rebuilds) 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Searchability: Text-searchable (allows easy keyword lookup) Print Quality Quality: High Resolution (suitable for on-screen viewing and printing) Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-Cylinder Displacement: 2.0 Liters (1998cc) Valvetrain: DOHC (Dual Overhead Camshaft), 16 Valves Bore X Stroke: 82.0 mm x 93.5 mm Compression Ratio: 9.4:1 Performance Horsepower Net Est: 122 hp @ 5000 RPM Torque Net Est: 135 lb-ft @ 2400 RPM Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Recommended Octane: 87 Octane 🔧 Transmission Standard Type: 5-Speed Manual Transmission Optional Type: 4-Speed Automatic Transmission Features AWD System: Part-time 4WD system with 2-speed transfer case (optional) 📐 Dimensions Exterior Length: 172.2 inches (4375 mm) Width: 68.7 inches (1745 mm) Height: 67.3 inches (1709 mm) Wheelbase: 103.5 inches (2630 mm) Weights Curb Weight Est Min: 3350 lbs (1520 kg) Curb Weight Est Max: 3700 lbs (1680 kg) Cargo Cargo Volume Behind Rear Seat: Approx. 31 cu ft (878 Liters) Cargo Volume With Rear Seat Folded: Approx. 66 cu ft (1869 Liters) 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: Not Rated (NHTSA data for this specific year/model may be limited) NHTSA Frontal Impact Passenger: Not Rated (NHTSA data for this specific year/model may be limited) Active Features ABS: Available (typically on higher trims or 4WD models) Passive Features Airbags: Driver and Passenger Airbags Seatbelts: 3-point front and rear seatbelts 💡 Technology Features Infotainment Audio System: AM/FM Stereo with Cassette Player and optional CD Player Speaker Count: 4 to 6 speakers Driver Assistance Cruise Control: Available on higher trims Connectivity Phone Integration: None (Analog era) 🔧 Maintenance Service Intervals Oil Change Interval Synth Blend: Every 5,000 - 7,500 miles or 6 months Air Filter Replacement: Every 15,000 - 30,000 miles or 12-24 months Spark Plug Replacement: Every 30,000 - 60,000 miles (depending on plug type) Coolant Flush: Every 30,000 miles or 24 months Fluid Specifications Engine Oil Type: API SG or SH, SAE 5W-30 or 10W-30 (check owner's manual for specific climate recommendations) Engine Oil Capacity: Approx. 4.5 quarts (4.3 Liters) with filter change Transmission Fluid Manual: API GL-4, SAE 75W-90 gear oil Transmission Fluid Automatic: Dexron III (or equivalent) Coolant Type: Ethylene Glycol based, SAE J1034 Type 2 (typically green coolant) Brake Fluid Type: DOT 3 Known Issues Common Complaint 1: Oil leaks from valve cover gasket and rear main seal Common Complaint 2: Minor electrical gremlins, especially with window regulators and door locks Common Complaint 3: Suspension wear (bushings, ball joints) due to age and typical usage Common Complaint 4: Rust issues on body panels, particularly wheel arches and rocker panels in areas with road salt Common Complaint 5: Timing belt replacement is critical (typically every 60,000 miles for this engine) 📚 Vehicle History Brand Heritage Manufacturer: Kia Motors Corporation Model Evolution Model Introduction Year: 1997 (globally),...
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KIA Sportage 1999 OEM Service Repair Manual
🏷️ Basic Information
Identification
Make:
KIA
Model:
Sportage
Year:
1999
Codes
Chassis Code:
K00
Engine Code Primary:
FE
Generation
Generation Designation:
First Generation (K00)
👋 Introduction
Market Position
Segment:
Compact SUV
Target Audience:
Enthusiasts, DIY mechanics, professional service technicians
Competitive Analysis
Competitors 1999:
Honda CR-V, Toyota RAV4, Ford Explorer (smaller variants), Chevrolet Tracker
Key Features
Vehicle Philosophy:
Rugged, affordable, off-road capable compact SUV
Manual Value Proposition:
Provides dealer-level diagnostic and repair information, crucial for maintaining and repairing this specific model
📋 Manual Details
Coverage Areas
Primary Focus:
Service and Repair
Market Origin:
North American Market (OEM)
Page Count
Estimated Pages:
1000-1500 (estimated, actual may vary based on specific print)
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Engine Mechanical, Engine Control System (ECM), Fuel System, Ignition System, Cooling System, Lubrication System, Emission Control System
Transmission:
Manual Transmission (MT), Automatic Transmission (AT) - Repair, Diagnosis, Maintenance
Drivetrain:
Front Wheel Drive (FWD), All Wheel Drive (AWD) System, Drivelines, Differentials
Suspension:
Front Suspension (Independent), Rear Suspension (Multi-link Solid Axle), Steering System, Wheel Alignment
Brakes:
Front Disc Brakes, Rear Disc/Drum Brakes (depending on configuration), Parking Brake, ABS (Anti-lock Braking System)
Electrical:
12V Battery System, Charging System (Alternator), Starting System (Starter Motor), Lighting System, Instrumentation, Wiring Diagrams, Fuses and Relays, Body Electrical Components, Powertrain Control Module (PCM)
Body:
Body Exterior and Interior Trim, Doors, Windows, Seats, HVAC (Heating, Ventilation, and Air Conditioning), Body Repair
Procedures Included
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Tune-ups, Fluid Checks and Replacements
Diagnostics:
Troubleshooting Flowcharts, Diagnostic Trouble Codes (DTCs), Symptom-Based Diagnosis
Repair:
Engine Component Repair/Overhaul, Transmission Overhaul, Brake System Repair, Suspension Component Replacement, Electrical Component Repair
Overhaul:
Detailed disassembly and reassembly procedures for major components
Specifications:
Torque Specifications, Clearances, Gaps, Fluid Capacities, Electrical Specifications
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine and transmission rebuilds)
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchability:
Text-searchable (allows easy keyword lookup)
Print Quality
Quality:
High Resolution (suitable for on-screen viewing and printing)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-Cylinder
Displacement:
2.0 Liters (1998cc)
Valvetrain:
DOHC (Dual Overhead Camshaft), 16 Valves
Bore X Stroke:
82.0 mm x 93.5 mm
Compression Ratio:
9.4:1
Performance
Horsepower Net Est:
122 hp @ 5000 RPM
Torque Net Est:
135 lb-ft @ 2400 RPM
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Recommended Octane:
87 Octane
🔧 Transmission
Standard
Type:
5-Speed Manual Transmission
Optional
Type:
4-Speed Automatic Transmission
Features
AWD System:
Part-time 4WD system with 2-speed transfer case (optional)
📐 Dimensions
Exterior
Length:
172.2 inches (4375 mm)
Width:
68.7 inches (1745 mm)
Height:
67.3 inches (1709 mm)
Wheelbase:
103.5 inches (2630 mm)
Weights
Curb Weight Est Min:
3350 lbs (1520 kg)
Curb Weight Est Max:
3700 lbs (1680 kg)
Cargo
Cargo Volume Behind Rear Seat:
Approx. 31 cu ft (878 Liters)
Cargo Volume With Rear Seat Folded:
Approx. 66 cu ft (1869 Liters)
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
Not Rated (NHTSA data for this specific year/model may be limited)
NHTSA Frontal Impact Passenger:
Not Rated (NHTSA data for this specific year/model may be limited)
Active Features
ABS:
Available (typically on higher trims or 4WD models)
Passive Features
Airbags:
Driver and Passenger Airbags
Seatbelts:
3-point front and rear seatbelts
💡 Technology Features
Infotainment
Audio System:
AM/FM Stereo with Cassette Player and optional CD Player
Speaker Count:
4 to 6 speakers
Driver Assistance
Cruise Control:
Available on higher trims
Connectivity
Phone Integration:
None (Analog era)
🔧 Maintenance
Service Intervals
Oil Change Interval Synth Blend:
Every 5,000 - 7,500 miles or 6 months
Air Filter Replacement:
Every 15,000 - 30,000 miles or 12-24 months
Spark Plug Replacement:
Every 30,000 - 60,000 miles (depending on plug type)
Coolant Flush:
Every 30,000 miles or 24 months
Fluid Specifications
Engine Oil Type:
API SG or SH, SAE 5W-30 or 10W-30 (check owner's manual for specific climate recommendations)
Engine Oil Capacity:
Approx. 4.5 quarts (4.3 Liters) with filter change
Transmission Fluid Manual:
API GL-4, SAE 75W-90 gear oil
Transmission Fluid Automatic:
Dexron III (or equivalent)
Coolant Type:
Ethylene Glycol based, SAE J1034 Type 2 (typically green coolant)
Brake Fluid Type:
DOT 3
Known Issues
Common Complaint 1:
Oil leaks from valve cover gasket and rear main seal
Common Complaint 2:
Minor electrical gremlins, especially with window regulators and door locks
Common Complaint 3:
Suspension wear (bushings, ball joints) due to age and typical usage
Common Complaint 4:
Rust issues on body panels, particularly wheel arches and rocker panels in areas with road salt
Common Complaint 5:
Timing belt replacement is critical (typically every 60,000 miles for this engine)
📚 Vehicle History
Brand Heritage
Manufacturer:
Kia Motors Corporation
Model Evolution
Model Introduction Year:
1997 (globally), 1999 (US market introduction)
Platform:
Body-on-frame construction, based on Mazda Bongo/Ford Econovan platform
Production
Production Start Year:
1997
Production End Year First Gen:
2006
Manufacturing Locations:
South Korea
🏆 Awards & Recognition
Recognitions
Year Award 1:
Edmunds.com Best Economical Sport Utility Vehicle - 1999
Year Award 2:
Consumer Guide Recommended Buy - 1999
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