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2008 KIA Sportage 2.0L Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sportage Year: 2008 Engine: 2.0L Codes Internal Code: JE_Gen2 Engine Code: G4GC (Theta II) 👋 Introduction Market Position Segment: Compact Crossover SUV Competitors: Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra, Hyundai Tucson Competitive Analysis Strengths 2008 Model: Affordable pricing, decent practicality, available AWD, comfortable ride Weaknesses 2008 Model: Base engine power, interior material quality, less engaging driving dynamics compared to some rivals Key Features Engine Variant: 2.0L DOHC Inline-4 (G4GC) Drivetrain Options: Front-Wheel Drive (FWD), All-Wheel Drive (AWD) Trim Levels: Base, LX, EX (typically) 📋 Manual Details Coverage Areas Primary Coverage: North America Secondary Coverage: Global (where applicable) Page Count Estimated Pages: 2000+ Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Full engine service, diagnostics, rebuild procedures, timing belt/chain, cooling system, lubrication system, fuel system, ignition system, emissions control system Transmission: Automatic Transmission (4-speed), Manual Transmission (5-speed), clutch service, gearbox overhaul, transmission control module (TCM) diagnostics Brakes: Front disc, rear drum (or disc on AWD models), ABS system, hydraulic circuits, brake fluid, parking brake Suspension: Front MacPherson strut, rear multi-link, shock absorbers, springs, bushings, alignment specifications Steering: Power assisted rack and pinion, steering column, tie rod ends, steering angle sensor Electrical: Battery, charging system, starting system, lighting, fuses, relays, body control module (BCM), instrument cluster, power windows, mirrors, locks, wipers, horn HVAC: Air conditioning system, heater core, blower motor, climate control unit, refrigerant recharge procedures Body: Exterior panels, interior trim, doors, hood, tailgate, bumpers, glass replacement, body sealant application Chassis: Frame, subframes, exhaust system, fuel tank, driveshafts, differential (AWD) Diagnostics: OBD-II diagnostic trouble codes (DTCs), scan tool usage, specific system troubleshooting guides Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and flushes, spark plug replacement, belt inspection/replacement, brake pad/shoe replacement, tire rotation Repair: Component removal and installation, engine overhaul, transmission rebuild, suspension component replacement, electrical component repair, body panel repair Troubleshooting: Diagnostic flowcharts, common problem identification, specific symptom analysis Installation: Accessory installation (e.g., trailer hitch), component upgrades Technical Depth Depth: Comprehensive: from basic scheduled maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content Print Quality Resolution: High-resolution scans, suitable for printing Illustrations: Detailed diagrams, exploded views, line drawings Binding Type Format Detail: Digital (PDF) Paper Type Format Detail: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-Cylinder, DOHC, 16-Valve Displacement: 1998 cc (2.0 Liters) Bore X Stroke: 82.0 mm x 93.5 mm Compression Ratio: 9.5:1 Performance Horsepower: 139 hp @ 6000 rpm Torque: 134 lb-ft @ 4500 rpm Fuel System Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI) Recommended Fuel: 87 Octane Unleaded Gasoline Emissions Control: Catalytic Converter, EGR (Exhaust Gas Recirculation) 🔧 Transmission Standard Type: 5-Speed Manual Transmission Optional Type: 4-Speed Automatic Transmission (4-Speed F4A51) Features AWD Integration: Electronically controlled AWD system Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 (refer to manual for exact spec and capacity) Automatic Transmission Fluid: Kia SPIII ATF or equivalent (refer to manual for exact spec and capacity) 📐 Dimensions Exterior Length: 173.0 inches (4395 mm) Width: 71.3 inches (1810 mm) Height: 65.0 inches (1650 mm) (without roof rails) Wheelbase: 103.0 inches (2615 mm) Ground Clearance: 7.9 inches (200 mm) Weights Curb Weight FWD: 3439 lbs (1560 kg) Curb Weight AWD: 3571 lbs (1620 kg) Towing Capacity: 2000 lbs (907 kg) (with trailer brake) Cargo Cargo Volume Behind Rear Seat: 29.9 cu ft (847 L) Cargo Volume With Rear Seat Folded: 66.3 cu ft (1877 L) 🛡️ Safety Features Ratings NHTSA Front Driver: 5-Star NHTSA Front Passenger: 5-Star NHTSA Side Driver: 5-Star NHTSA Side Rear Passenger: 5-Star IIHS Front Offset: Good IIHS Side: Good Active Features ABS: Standard Anti-lock Braking System Ebd: Electronic Brake-force Distribution TCS: Traction Control System (on some trims/AWD) Passive Features Airbags: Front dual-stage airbags, front side-impact airbags, front and rear side-curtain airbags (optional on some trims) Seatbelts: Pretensioner seatbelts with load limiters Child Seat Anchors: LATCH (Lower Anchors and Tethers for CHildren) system 💡 Technology Features Infotainment Audio System: Standard AM/FM/CD player with 4 or 6 speakers, optional premium audio system with subwoofer, optional auxiliary audio input jack. Optional Upgrades: Optional: Rear-seat entertainment system, Bluetooth hands-free connectivity (often via aftermarket integration or higher trims). Driver Assistance Cruise Control: Standard on most trims Stability Control: Electronic Stability Control (ESC) became more common/standard around this period but may not be on all 2008 models. Connectivity Auxiliary Input: Available on some models 🔧 Maintenance Service Intervals Oil Change: Every 7,500 miles (12,000 km) or 6 months, whichever comes first Engine Air Filter: Replace every 30,000 miles (48,000 km) Cabin Air Filter: Replace every 15,000 miles (24,000 km) or 1 year Spark Plugs: Replace every 100,000 miles (160,000 km) (Iridium type) Timing Belt: This...
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2008 KIA Sportage 2.0L Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Sportage
Year:
2008
Engine:
2.0L
Codes
Internal Code:
JE_Gen2
Engine Code:
G4GC (Theta II)
👋 Introduction
Market Position
Segment:
Compact Crossover SUV
Competitors:
Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra, Hyundai Tucson
Competitive Analysis
Strengths 2008 Model:
Affordable pricing, decent practicality, available AWD, comfortable ride
Weaknesses 2008 Model:
Base engine power, interior material quality, less engaging driving dynamics compared to some rivals
Key Features
Engine Variant:
2.0L DOHC Inline-4 (G4GC)
Drivetrain Options:
Front-Wheel Drive (FWD), All-Wheel Drive (AWD)
Trim Levels:
Base, LX, EX (typically)
📋 Manual Details
Coverage Areas
Primary Coverage:
North America
Secondary Coverage:
Global (where applicable)
Page Count
Estimated Pages:
2000+
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Full engine service, diagnostics, rebuild procedures, timing belt/chain, cooling system, lubrication system, fuel system, ignition system, emissions control system
Transmission:
Automatic Transmission (4-speed), Manual Transmission (5-speed), clutch service, gearbox overhaul, transmission control module (TCM) diagnostics
Brakes:
Front disc, rear drum (or disc on AWD models), ABS system, hydraulic circuits, brake fluid, parking brake
Suspension:
Front MacPherson strut, rear multi-link, shock absorbers, springs, bushings, alignment specifications
Steering:
Power assisted rack and pinion, steering column, tie rod ends, steering angle sensor
Electrical:
Battery, charging system, starting system, lighting, fuses, relays, body control module (BCM), instrument cluster, power windows, mirrors, locks, wipers, horn
HVAC:
Air conditioning system, heater core, blower motor, climate control unit, refrigerant recharge procedures
Body:
Exterior panels, interior trim, doors, hood, tailgate, bumpers, glass replacement, body sealant application
Chassis:
Frame, subframes, exhaust system, fuel tank, driveshafts, differential (AWD)
Diagnostics:
OBD-II diagnostic trouble codes (DTCs), scan tool usage, specific system troubleshooting guides
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and flushes, spark plug replacement, belt inspection/replacement, brake pad/shoe replacement, tire rotation
Repair:
Component removal and installation, engine overhaul, transmission rebuild, suspension component replacement, electrical component repair, body panel repair
Troubleshooting:
Diagnostic flowcharts, common problem identification, specific symptom analysis
Installation:
Accessory installation (e.g., trailer hitch), component upgrades
Technical Depth
Depth:
Comprehensive: from basic scheduled maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content
Print Quality
Resolution:
High-resolution scans, suitable for printing
Illustrations:
Detailed diagrams, exploded views, line drawings
Binding Type
Format Detail:
Digital (PDF)
Paper Type
Format Detail:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-Cylinder, DOHC, 16-Valve
Displacement:
1998 cc (2.0 Liters)
Bore X Stroke:
82.0 mm x 93.5 mm
Compression Ratio:
9.5:1
Performance
Horsepower:
139 hp @ 6000 rpm
Torque:
134 lb-ft @ 4500 rpm
Fuel System
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI)
Recommended Fuel:
87 Octane Unleaded Gasoline
Emissions Control:
Catalytic Converter, EGR (Exhaust Gas Recirculation)
🔧 Transmission
Standard
Type:
5-Speed Manual Transmission
Optional
Type:
4-Speed Automatic Transmission (4-Speed F4A51)
Features
AWD Integration:
Electronically controlled AWD system
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (refer to manual for exact spec and capacity)
Automatic Transmission Fluid:
Kia SPIII ATF or equivalent (refer to manual for exact spec and capacity)
📐 Dimensions
Exterior
Length:
173.0 inches (4395 mm)
Width:
71.3 inches (1810 mm)
Height:
65.0 inches (1650 mm) (without roof rails)
Wheelbase:
103.0 inches (2615 mm)
Ground Clearance:
7.9 inches (200 mm)
Weights
Curb Weight FWD:
3439 lbs (1560 kg)
Curb Weight AWD:
3571 lbs (1620 kg)
Towing Capacity:
2000 lbs (907 kg) (with trailer brake)
Cargo
Cargo Volume Behind Rear Seat:
29.9 cu ft (847 L)
Cargo Volume With Rear Seat Folded:
66.3 cu ft (1877 L)
🛡️ Safety Features
Ratings
NHTSA Front Driver:
5-Star
NHTSA Front Passenger:
5-Star
NHTSA Side Driver:
5-Star
NHTSA Side Rear Passenger:
5-Star
IIHS Front Offset:
Good
IIHS Side:
Good
Active Features
ABS:
Standard Anti-lock Braking System
Ebd:
Electronic Brake-force Distribution
TCS:
Traction Control System (on some trims/AWD)
Passive Features
Airbags:
Front dual-stage airbags, front side-impact airbags, front and rear side-curtain airbags (optional on some trims)
Seatbelts:
Pretensioner seatbelts with load limiters
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player with 4 or 6 speakers, optional premium audio system with subwoofer, optional auxiliary audio input jack.
Optional Upgrades:
Optional: Rear-seat entertainment system, Bluetooth hands-free connectivity (often via aftermarket integration or higher trims).
Driver Assistance
Cruise Control:
Standard on most trims
Stability Control:
Electronic Stability Control (ESC) became more common/standard around this period but may not be on all 2008 models.
Connectivity
Auxiliary Input:
Available on some models
🔧 Maintenance
Service Intervals
Oil Change:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first
Engine Air Filter:
Replace every 30,000 miles (48,000 km)
Cabin Air Filter:
Replace every 15,000 miles (24,000 km) or 1 year
Spark Plugs:
Replace every 100,000 miles (160,000 km) (Iridium type)
Timing Belt:
This engine (G4GC Theta II) uses a timing chain, not a belt. No periodic replacement is typically required unless issues arise.
Fluid Specifications
Engine Oil:
API SM or higher, SAE 5W-20 or 5W-30 (refer to manual for specific viscosity based on temperature)
Coolant:
Ethylene Glycol-based coolant, compatible with Hyundai/Kia specifications (e.g., Zerex Asian Vehicle Blue) - refer to manual for part number and capacity.
Brake Fluid:
DOT 3 or DOT 4
Known Issues
Engine:
Occasional reports of oil consumption in higher mileage units, potential for catalytic converter failure, some issues with the Variable Intake System (VIS) if equipped.
Suspension:
Wear in control arm bushings, strut mounts, and rear shock absorbers can lead to noise and alignment issues.
HVAC:
Blend door actuator failure, AC compressor clutch issues.
Electrical:
Intermittent power window failures, issues with the Body Control Module (BCM) potentially causing various electrical gremlins.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
South Korea
Model Evolution
Generation:
Second Generation (JE, 2005-2009)
Design Influence:
Designed by Kia's European design studio; more car-like styling than previous generation.
Production
Assembly Location:
Gwangmyeong, South Korea; Yŏnggwang, South Korea; Irizar, Venezuela (CKD); Zatec, Czech Republic (CKD)
🏆 Awards & Recognition
Recognitions
Safety Award IIHS:
Top Safety Pick designation from IIHS (Insurance Institute for Highway Safety) for certain model years within this generation, indicating good performance in crash tests.
Value Award:
Often praised for its value proposition and affordability compared to competitors upon release.
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