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KIA SPORTAGE 2005-2008 Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sportage Generation: Second Generation (JE/KM) Model Years Covered: 2005, 2006, 2007, 2008 👋 Introduction Market Position Target Audience: DIY mechanics, independent repair shops, Kia owners Competitive Analysis Value Proposition: Provides dealership-level repair information for significant cost savings Key Features Completeness: Vehicle-specific, not generic, covering all models and repairs A-Z Usability: Single CD-manual, searchable, printable pages, no greasy books 📋 Manual Details Coverage Areas All Models Included: Yes Repair Scope: All repairs A-Z Manual Type Type: Service Repair Manual Authenticity: Factory Service Information Language Language: English Format Delivery Medium: CD-Manual Digital Features: Printable pages, zoomable images Compatibility: Windows Vista (32/64-bit), XP, ME, 98, NT, 2000, Mac 📖 Manual Coverage Systems Covered Engine: Comprehensive (diagnosis, repair, overhaul, specifications) Transmission: Comprehensive (diagnosis, repair, overhaul, specifications) Drivetrain: All-Wheel Drive (AWD) and Front-Wheel Drive (FWD) systems Brakes: Disc and Drum brake systems, ABS, EBD Suspension: Front MacPherson strut, Rear Multi-link suspension, alignment Steering: Power steering system, steering column, rack and pinion Electrical: Complete wiring schematics, component testing, diagnosis HVAC: Air conditioning, heating, ventilation system repair and diagnosis Body: Body panel repair, interior trim, glass, doors, locks Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting Repair: Component removal, installation, adjustment, and overhaul Diagnostics: OBD-II diagnostic codes, sensor testing, module diagnostics Technical Depth Detail Level: Factory-level detail, technician-level information Instructions: Step-by-step instructions with diagrams and illustrations Visuals: Illustrations, diagrams, and wiring schematics 📊 Manual Specifications File Format File Type: Likely PDF, though specific format not explicitly stated, described as an 'easy-to-use CD-Manual' Print Quality Printability: All pages are printable Image Enhancement: Images can be blown up and printed enlarged Binding Type Binding: Not applicable (digital format on CD) Paper Type Paper Type: Not applicable (digital format on CD) ⚙️ Engine Specifications Primary Engine Engine Options: Likely includes 2.0L CVVT I4 (G4GC) and 2.7L V6 DOHC (G6BA) based on common Sportage variants of this era. Performance Horsepower 2.0L: Approximately 139 hp @ 6000 rpm (US Spec varies) Torque 2.0L: Approximately 135 lb-ft @ 4500 rpm (US Spec varies) Horsepower 2.7L: Approximately 173 hp @ 6000 rpm (US Spec varies) Torque 2.7L: Approximately 178 lb-ft @ 4000 rpm (US Spec varies) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) or Gasoline Direct Injection (GDI) depending on specific engine variant Maintenance Timing Belt Replacement: Crucial for 2.0L CVVT (interference engine); check manual for specific interval (typically 60,000-90,000 miles/96,000-144,000 km) 🔧 Transmission Standard Transmission Options: Likely includes 5-speed manual and 4-speed automatic transmissions Optional Availability: Automatic transmission typically optional on most trims, manual standard on some base models. Features Automatic Features: Lock-up torque converter, possibly overdrive gears Fluid Specs Automatic Fluid Type: Kia Genuine ATF SP-III or equivalent specified in manual Manual Fluid Type: GL-4 or GL-5 gear oil as specified 📐 Dimensions Exterior Wheelbase: Approx. 2630 mm (103.5 in) Length: Approx. 4350 mm (171.3 in) Width: Approx. 1795 mm (70.7 in) Height: Approx. 1670 mm (65.7 in) without roof rails Weights Curb Weight Min: Approx. 1500 kg (3307 lbs) for 2.0L FWD manual Curb Weight Max: Approx. 1750 kg (3858 lbs) for 2.7L AWD automatic Cargo Cargo Volume Rear Seats Up: Approx. 684 liters (24.2 cu ft) Cargo Volume Rear Seats Down: Approx. 1584 liters (56.0 cu ft) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: Likely 4-star (for models tested) NHTSA Front Impact Passenger: Likely 4-star (for models tested) IIHS Small Overlap Front: Not rated (vehicle predates extensive IIHS testing in this area) Active Features ABS: Standard on most trims Ebd: Electronic Brakeforce Distribution, standard with ABS Passive Features Airbags Front: Driver and front passenger airbags standard Airbags Side: Optional or standard front side-impact airbags on some trims Rollover Protection: Active head restraints, reinforced body structure 💡 Technology Features Infotainment Audio System: AM/FM/CD player, potentially with MP3 capability and auxiliary input jack on higher trims. Speaker Configuration: Typically 4-6 speakers depending on trim level. Driver Assistance Cruise Control: Standard on most models Parking Assist: Rear parking sensors may be available on higher trims. Connectivity Bluetooth: Limited availability, likely optional or not available on base models for this era. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 7,500 miles (12,000 km) or 6 months, whichever comes first (check manual for exact recommendation) Engine Air Filter Replacement: Recommended every 30,000 miles (48,000 km) or as needed based on conditions. Cabin Air Filter Replacement: Recommended every 15,000 miles (24,000 km) or annually. Spark Plug Replacement 2.0L: Typically around 90,000-100,000 miles (144,000-160,000 km) for platinum/iridium plugs. Fluid Specifications Engine Oil Type: API SN/SP or ILSAC GF-5/GF-6, SAE 5W-20 or 5W-30 (confirm with manual for specific engine) Engine Oil Capacity 2.0L: Approx. 4.4 liters (4.6 US quarts) with filter Engine Oil Capacity 2.7L: Approx. 4.6 liters (4.9 US quarts) with filter Coolant Type: Ethylene glycol-based coolant (Asian Red or equivalent), capacity...
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KIA SPORTAGE 2005-2008 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Sportage
Generation:
Second Generation (JE/KM)
Model Years Covered:
2005, 2006, 2007, 2008
👋 Introduction
Market Position
Target Audience:
DIY mechanics, independent repair shops, Kia owners
Competitive Analysis
Value Proposition:
Provides dealership-level repair information for significant cost savings
Key Features
Completeness:
Vehicle-specific, not generic, covering all models and repairs A-Z
Usability:
Single CD-manual, searchable, printable pages, no greasy books
📋 Manual Details
Coverage Areas
All Models Included:
Yes
Repair Scope:
All repairs A-Z
Manual Type
Type:
Service Repair Manual
Authenticity:
Factory Service Information
Language
Language:
English
Format
Delivery Medium:
CD-Manual
Digital Features:
Printable pages, zoomable images
Compatibility:
Windows Vista (32/64-bit), XP, ME, 98, NT, 2000, Mac
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive (diagnosis, repair, overhaul, specifications)
Transmission:
Comprehensive (diagnosis, repair, overhaul, specifications)
Drivetrain:
All-Wheel Drive (AWD) and Front-Wheel Drive (FWD) systems
Brakes:
Disc and Drum brake systems, ABS, EBD
Suspension:
Front MacPherson strut, Rear Multi-link suspension, alignment
Steering:
Power steering system, steering column, rack and pinion
Electrical:
Complete wiring schematics, component testing, diagnosis
HVAC:
Air conditioning, heating, ventilation system repair and diagnosis
Body:
Body panel repair, interior trim, glass, doors, locks
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting
Repair:
Component removal, installation, adjustment, and overhaul
Diagnostics:
OBD-II diagnostic codes, sensor testing, module diagnostics
Technical Depth
Detail Level:
Factory-level detail, technician-level information
Instructions:
Step-by-step instructions with diagrams and illustrations
Visuals:
Illustrations, diagrams, and wiring schematics
📊 Manual Specifications
File Format
File Type:
Likely PDF, though specific format not explicitly stated, described as an 'easy-to-use CD-Manual'
Print Quality
Printability:
All pages are printable
Image Enhancement:
Images can be blown up and printed enlarged
Binding Type
Binding:
Not applicable (digital format on CD)
Paper Type
Paper Type:
Not applicable (digital format on CD)
⚙️ Engine Specifications
Primary Engine
Engine Options:
Likely includes 2.0L CVVT I4 (G4GC) and 2.7L V6 DOHC (G6BA) based on common Sportage variants of this era.
Performance
Horsepower 2.0L:
Approximately 139 hp @ 6000 rpm (US Spec varies)
Torque 2.0L:
Approximately 135 lb-ft @ 4500 rpm (US Spec varies)
Horsepower 2.7L:
Approximately 173 hp @ 6000 rpm (US Spec varies)
Torque 2.7L:
Approximately 178 lb-ft @ 4000 rpm (US Spec varies)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) or Gasoline Direct Injection (GDI) depending on specific engine variant
Maintenance
Timing Belt Replacement:
Crucial for 2.0L CVVT (interference engine); check manual for specific interval (typically 60,000-90,000 miles/96,000-144,000 km)
🔧 Transmission
Standard
Transmission Options:
Likely includes 5-speed manual and 4-speed automatic transmissions
Optional
Availability:
Automatic transmission typically optional on most trims, manual standard on some base models.
Features
Automatic Features:
Lock-up torque converter, possibly overdrive gears
Fluid Specs
Automatic Fluid Type:
Kia Genuine ATF SP-III or equivalent specified in manual
Manual Fluid Type:
GL-4 or GL-5 gear oil as specified
📐 Dimensions
Exterior
Wheelbase:
Approx. 2630 mm (103.5 in)
Length:
Approx. 4350 mm (171.3 in)
Width:
Approx. 1795 mm (70.7 in)
Height:
Approx. 1670 mm (65.7 in) without roof rails
Weights
Curb Weight Min:
Approx. 1500 kg (3307 lbs) for 2.0L FWD manual
Curb Weight Max:
Approx. 1750 kg (3858 lbs) for 2.7L AWD automatic
Cargo
Cargo Volume Rear Seats Up:
Approx. 684 liters (24.2 cu ft)
Cargo Volume Rear Seats Down:
Approx. 1584 liters (56.0 cu ft)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Likely 4-star (for models tested)
NHTSA Front Impact Passenger:
Likely 4-star (for models tested)
IIHS Small Overlap Front:
Not rated (vehicle predates extensive IIHS testing in this area)
Active Features
ABS:
Standard on most trims
Ebd:
Electronic Brakeforce Distribution, standard with ABS
Passive Features
Airbags Front:
Driver and front passenger airbags standard
Airbags Side:
Optional or standard front side-impact airbags on some trims
Rollover Protection:
Active head restraints, reinforced body structure
💡 Technology Features
Infotainment
Audio System:
AM/FM/CD player, potentially with MP3 capability and auxiliary input jack on higher trims.
Speaker Configuration:
Typically 4-6 speakers depending on trim level.
Driver Assistance
Cruise Control:
Standard on most models
Parking Assist:
Rear parking sensors may be available on higher trims.
Connectivity
Bluetooth:
Limited availability, likely optional or not available on base models for this era.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500 miles (12,000 km) or 6 months, whichever comes first (check manual for exact recommendation)
Engine Air Filter Replacement:
Recommended every 30,000 miles (48,000 km) or as needed based on conditions.
Cabin Air Filter Replacement:
Recommended every 15,000 miles (24,000 km) or annually.
Spark Plug Replacement 2.0L:
Typically around 90,000-100,000 miles (144,000-160,000 km) for platinum/iridium plugs.
Fluid Specifications
Engine Oil Type:
API SN/SP or ILSAC GF-5/GF-6, SAE 5W-20 or 5W-30 (confirm with manual for specific engine)
Engine Oil Capacity 2.0L:
Approx. 4.4 liters (4.6 US quarts) with filter
Engine Oil Capacity 2.7L:
Approx. 4.6 liters (4.9 US quarts) with filter
Coolant Type:
Ethylene glycol-based coolant (Asian Red or equivalent), capacity approx. 7.3-7.8 liters (7.7-8.2 US quarts)
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid
Known Issues
Engine Noise 2.7L:
Potential for timing chain tensioner noise on higher mileage V6 models.
Oil Consumption:
Some reports of oil consumption on certain engine variants, check oil levels regularly.
Suspension Wear:
Worn control arm bushings or ball joints can lead to steering and suspension noise.
HVAC Blower Motor:
Blower motor resistor failure can lead to non-functional fan speeds.
📚 Vehicle History
Brand Heritage
Kia History:
Kia Motors Corporation, South Korea, known for value and increasingly for design and quality.
Model Evolution
Sportage Generation 2 Design:
Moved from body-on-frame to unibody construction, resembling a crossover SUV more than a traditional SUV.
Design Language:
Modernized styling compared to the first generation, more aerodynamic and car-like.
Production
Manufacturing Locations:
Primary manufacturing in South Korea.
🏆 Awards & Recognition
Recognitions
Safety Awards:
While specific awards for this model year are not prominently recalled, Kia vehicles of this era began to see improvements in safety ratings.
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