Din varukorg
😊 Product added to cart successfully   Product removed to cart successfully
Your shopping cart is empty!
Fortsätt shoppa
1 of 2

Komatsu 930E DUMP Truck Service Shop Repair Manual (SN: A30019 A30026 thru A30119)

Ordinarie pris
$133.00
Försäljningspris
$133.00
Ordinarie pris
🏷️ Basic Information Identification Make: Komatsu Model: 930E Type: Dump Truck Codes Serial Number Prefix: A300 Serial Number Range: A30019, A30026 thru A30119 👋 Introduction Market Position Segment: Ultra-Class Mining Dump Truck Competitive Analysis Competitors: Caterpillar (e.g., 797 Series), Liebherr (e.g., T 284), BelAZ (e.g., 75710) Key Features Application: Designed for large-scale mining operations, handling massive payloads in extreme conditions. Capacity: Significant payload capacity, typically in the range of 300-400 short tons (272-363 metric tons). Technology: Often features advanced AC electric drive systems, sophisticated suspension, and integrated payload management. 📋 Manual Details Coverage Areas Primary Focus: Maintenance, Assembly, Disassembly, Servicing Page Count Estimated Pages: Varies based on specific model year and configuration, but typically several hundred to over a thousand pages for comprehensive service manuals of this class of equipment. Manual Type Type: Service Shop Repair Manual Language Language: English (standard for this type of industrial equipment) Format Format: Likely a physical printed manual or a digital PDF. The product description doesn't specify, but service manuals are often available in both. 📖 Manual Coverage Systems Covered Powertrain: Engine assembly, disassembly, overhaul, cooling system, lubrication system, fuel system, exhaust system, powertrain control module (PCM) diagnostics. Transmission: Transmission assembly, disassembly, repair, clutch system, torque converter, transmission control unit (TCU) diagnostics, hydraulic systems. Electrical: Wiring diagrams, component testing, starter system, charging system, lighting system, battery system, alternator, ECUs, sensors, diagnostic port access. Hydraulics: Hydraulic system schematics, pump and motor service, cylinder repair, valve body maintenance, hydraulic fluid specifications, troubleshooting hydraulic faults. Chassis And Body: Frame inspection and repair, suspension system, steering system, brake system (including parking brake), dump body hydraulics, cab assembly, safety features. Control Systems: Operator controls, instrumentation, payload monitoring systems, traction control, braking control systems. Procedures Included Maintenance: Preventive maintenance schedules, fluid change intervals, lubrication points, filter replacement procedures, component inspection checklists. Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting guides, electrical and mechanical fault diagnosis. Repair: Detailed step-by-step instructions for component removal, repair, overhaul, and reinstallation. Assembly Disassembly: Comprehensive guides for taking apart and reassembling major vehicle systems and components. Technical Depth Depth: Comprehensive, covering from basic preventive maintenance to complete engine and transmission rebuilds, electrical system diagnostics, and hydraulic component servicing. Diagnostic Capabilities: Detailed diagnostic procedures, fault code interpretation, sensor data analysis, and troubleshooting of electronic control units (ECUs). 📊 Manual Specifications File Format Digital Format: Likely PDF, potentially with searchable text and high-resolution diagrams if professionally produced. Print Quality Diagram Clarity: High quality with clear, legible diagrams, schematics, and exploded views for accurate component identification and assembly. Binding Type Physical Binding: If printed, likely a durable comb binding, spiral binding, or perfect binding suitable for shop use. Paper Type Physical Paper: Durable paper stock, often glossy for diagrams and schematics, designed to withstand shop environment. ⚙️ Engine Specifications Primary Engine Make Model: Cummins QSKTA60-CE (or similar high-horsepower industrial diesel, specific model depends on exact configuration and year) Configuration: V16, turbocharged and intercooled, four-stroke cycle diesel engine. Displacement: Approximately 60 liters (3,659 cubic inches). Horsepower Output: Typically in the range of 2000-2350 HP (approx. 1492-1753 kW), depending on rating and configuration. Torque Output: High torque figures, essential for hauling heavy loads. Specific values vary but are in the thousands of lb-ft or Nm. Fuel System Injection Type: High-pressure common rail (HPCR) or similar advanced fuel injection system for efficiency and emissions control. Fuel Type: Diesel Fuel Performance Emission Standards: Designed to meet relevant industrial emission standards for its production era (e.g., Tier II, Tier III). 🔧 Transmission Standard Type: AC Electric Drive System (e.g., GE or Siemens components). This is a defining feature, replacing traditional mechanical transmissions in ultra-class haul trucks. Components: Engine-driven generator, inverters, traction motors (one per rear wheel), control systems. Features Benefits: Enhanced traction control, regenerative braking, high torque at low speeds, simplified drivetrain, improved fuel efficiency, lower maintenance. 📐 Dimensions Exterior Length: Approximately 76 feet (23.16 m) Width: Approximately 30 feet (9.14 m) Height: Approximately 25 feet (7.62 m) Cargo Body Capacity Cubic Yards: Typically around 200-225 cubic yards (153-172 m³), heaped. Weights Operating Weight Tons: Over 400 short tons (approx. 363,000 kg). Payload Capacity Tons: 326-400 short tons (296-363 metric tons). Gross Vehicle Weight Rating Tons: In excess of 800,000 lbs (363,000 kg). 🛡️ Safety Features Ratings Operational Safety Design: Designed with safety as a paramount concern for large-scale mining operations, including operator visibility, access, and machine stability. Active Features Braking: Dynamic braking (using electric drive motors as generators), fail-safe parking brake system. Operator Assistance: Advanced monitoring systems, payload management, potentially integrated speed limiters and gradeability controls. Passive Features Cab Design: ROPS (Roll-Over Protective Structure) certified cab, ergonomic design for operator comfort and safety, emergency egress systems. 💡 Technology Features Infotainment Operator Interface: Advanced operator cabin with integrated displays for machine status, diagnostics, payload information, and controls. Driver Assistance Payload Management: On-board systems to accurately measure and...
16 people are viewing this right now
Type: Dump Truck
Säljare:
Sku: 308292
Collections: ALL

AvailabilityIn stock

Komatsu 930E DUMP Truck Service Shop Repair Manual (SN: A30019 A30026 thru A30119)
🏷️ Basic Information
Identification
Make:
Komatsu
Model:
930E
Type:
Dump Truck
Codes
Serial Number Prefix:
A300
Serial Number Range:
A30019, A30026 thru A30119
👋 Introduction
Market Position
Segment:
Ultra-Class Mining Dump Truck
Competitive Analysis
Competitors:
Caterpillar (e.g., 797 Series), Liebherr (e.g., T 284), BelAZ (e.g., 75710)
Key Features
Application:
Designed for large-scale mining operations, handling massive payloads in extreme conditions.
Capacity:
Significant payload capacity, typically in the range of 300-400 short tons (272-363 metric tons).
Technology:
Often features advanced AC electric drive systems, sophisticated suspension, and integrated payload management.
📋 Manual Details
Coverage Areas
Primary Focus:
Maintenance, Assembly, Disassembly, Servicing
Page Count
Estimated Pages:
Varies based on specific model year and configuration, but typically several hundred to over a thousand pages for comprehensive service manuals of this class of equipment.
Manual Type
Type:
Service Shop Repair Manual
Language
Language:
English (standard for this type of industrial equipment)
Format
Format:
Likely a physical printed manual or a digital PDF. The product description doesn't specify, but service manuals are often available in both.
📖 Manual Coverage
Systems Covered
Powertrain:
Engine assembly, disassembly, overhaul, cooling system, lubrication system, fuel system, exhaust system, powertrain control module (PCM) diagnostics.
Transmission:
Transmission assembly, disassembly, repair, clutch system, torque converter, transmission control unit (TCU) diagnostics, hydraulic systems.
Electrical:
Wiring diagrams, component testing, starter system, charging system, lighting system, battery system, alternator, ECUs, sensors, diagnostic port access.
Hydraulics:
Hydraulic system schematics, pump and motor service, cylinder repair, valve body maintenance, hydraulic fluid specifications, troubleshooting hydraulic faults.
Chassis And Body:
Frame inspection and repair, suspension system, steering system, brake system (including parking brake), dump body hydraulics, cab assembly, safety features.
Control Systems:
Operator controls, instrumentation, payload monitoring systems, traction control, braking control systems.
Procedures Included
Maintenance:
Preventive maintenance schedules, fluid change intervals, lubrication points, filter replacement procedures, component inspection checklists.
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting guides, electrical and mechanical fault diagnosis.
Repair:
Detailed step-by-step instructions for component removal, repair, overhaul, and reinstallation.
Assembly Disassembly:
Comprehensive guides for taking apart and reassembling major vehicle systems and components.
Technical Depth
Depth:
Comprehensive, covering from basic preventive maintenance to complete engine and transmission rebuilds, electrical system diagnostics, and hydraulic component servicing.
Diagnostic Capabilities:
Detailed diagnostic procedures, fault code interpretation, sensor data analysis, and troubleshooting of electronic control units (ECUs).
📊 Manual Specifications
File Format
Digital Format:
Likely PDF, potentially with searchable text and high-resolution diagrams if professionally produced.
Print Quality
Diagram Clarity:
High quality with clear, legible diagrams, schematics, and exploded views for accurate component identification and assembly.
Binding Type
Physical Binding:
If printed, likely a durable comb binding, spiral binding, or perfect binding suitable for shop use.
Paper Type
Physical Paper:
Durable paper stock, often glossy for diagrams and schematics, designed to withstand shop environment.
⚙️ Engine Specifications
Primary Engine
Make Model:
Cummins QSKTA60-CE (or similar high-horsepower industrial diesel, specific model depends on exact configuration and year)
Configuration:
V16, turbocharged and intercooled, four-stroke cycle diesel engine.
Displacement:
Approximately 60 liters (3,659 cubic inches).
Horsepower Output:
Typically in the range of 2000-2350 HP (approx. 1492-1753 kW), depending on rating and configuration.
Torque Output:
High torque figures, essential for hauling heavy loads. Specific values vary but are in the thousands of lb-ft or Nm.
Fuel System
Injection Type:
High-pressure common rail (HPCR) or similar advanced fuel injection system for efficiency and emissions control.
Fuel Type:
Diesel Fuel
Performance
Emission Standards:
Designed to meet relevant industrial emission standards for its production era (e.g., Tier II, Tier III).
🔧 Transmission
Standard
Type:
AC Electric Drive System (e.g., GE or Siemens components). This is a defining feature, replacing traditional mechanical transmissions in ultra-class haul trucks.
Components:
Engine-driven generator, inverters, traction motors (one per rear wheel), control systems.
Features
Benefits:
Enhanced traction control, regenerative braking, high torque at low speeds, simplified drivetrain, improved fuel efficiency, lower maintenance.
📐 Dimensions
Exterior
Length:
Approximately 76 feet (23.16 m)
Width:
Approximately 30 feet (9.14 m)
Height:
Approximately 25 feet (7.62 m)
Cargo
Body Capacity Cubic Yards:
Typically around 200-225 cubic yards (153-172 m³), heaped.
Weights
Operating Weight Tons:
Over 400 short tons (approx. 363,000 kg).
Payload Capacity Tons:
326-400 short tons (296-363 metric tons).
Gross Vehicle Weight Rating Tons:
In excess of 800,000 lbs (363,000 kg).
🛡️ Safety Features
Ratings
Operational Safety Design:
Designed with safety as a paramount concern for large-scale mining operations, including operator visibility, access, and machine stability.
Active Features
Braking:
Dynamic braking (using electric drive motors as generators), fail-safe parking brake system.
Operator Assistance:
Advanced monitoring systems, payload management, potentially integrated speed limiters and gradeability controls.
Passive Features
Cab Design:
ROPS (Roll-Over Protective Structure) certified cab, ergonomic design for operator comfort and safety, emergency egress systems.
💡 Technology Features
Infotainment
Operator Interface:
Advanced operator cabin with integrated displays for machine status, diagnostics, payload information, and controls.
Driver Assistance
Payload Management:
On-board systems to accurately measure and display payload, optimizing truck utilization and preventing overloading.
Traction Control:
Integral to the AC electric drive system, providing superior traction on challenging terrain.
Connectivity
Telematics:
May include telematics systems for remote monitoring, fleet management, diagnostics, and performance tracking (e.g., Komatsu's Komtrax).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically 500-1000 hours, depending on operating conditions and oil analysis. Consult manual for exact intervals.
Hydraulic Fluid Change:
Refer to manual, often based on fluid analysis and operating hours (e.g., 2000-4000 hours).
Filter Replacement:
Engine oil filters, fuel filters, hydraulic filters, and air filters typically replaced during scheduled maintenance, often coinciding with fluid changes.
Fluid Specifications
Engine Oil Type:
High-quality heavy-duty diesel engine oil, typically API CK-4 or equivalent, with specific viscosity grade (e.g., SAE 15W-40) as per Komatsu recommendations.
Hydraulic Fluid Type:
Specific hydraulic fluid meeting Komatsu specifications (e.g., Komatsu Ultra Low Viscosity Hydraulic Fluid or equivalent), typically ISO VG 32 or VG 46.
Coolant Type:
Heavy-duty OAT (Organic Acid Technology) or HOAT (Hybrid Organic Acid Technology) coolant, typically a 50/50 mix of ethylene glycol and deionized water.
Transmission Fluid:
Dedicated electric drive system components may have specific lubrication or coolant requirements; refer to the manual for electric drive system specifics.
Known Issues
Common Wear Items:
Brake pads/discs (though electric braking reduces wear), tires, suspension components, articulation joints, electrical connectors, hydraulic seals.
Electrical System Complexities:
Due to the sophisticated AC electric drive, troubleshooting electrical faults requires specialized knowledge and diagnostic tools.
Engine Reliability:
Cummins QSKTA60 engines are generally robust but require diligent adherence to maintenance schedules, especially regarding fuel quality and cooling system integrity.
📚 Vehicle History
Brand Heritage
Komatsu Mining:
Komatsu is a global leader in mining and construction equipment, known for its robust and reliable heavy-duty machinery.
Model Evolution
930E Development:
The 930E represents Komatsu's commitment to ultra-class mining haul trucks, evolving from earlier generations of mechanical drive trucks to the more efficient electric drive systems.
Production
Manufacturing Location:
Typically manufactured in dedicated Komatsu mining truck production facilities, often in the USA (e.g., Peoria, Illinois).
Introduction Era:
The 930E model line has been in production for several decades, with continuous updates and improvements.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
While specific awards for the 930E might not be widely publicized as consumer awards, it is a recognized leader in its class, consistently chosen for major mining operations worldwide.
Ratings
Performance Benchmarks:
Benchmark for productivity, payload capacity, and operational efficiency in ultra-class mining.
Sale

Unavailable

Sold Out

img01