🏷️ Basic Information Identification Make: Komatsu Model: FG10-17 Series, FG14-17 Series, FG15-17 Series, FG18-17 Series, FG15H-17 Series, FG18H-17 Series, FD15-17 Series, FD18-17 Series Product Type: Service Repair Manual 👋 Introduction Market Position Segment: Compact to Medium-Duty Internal Combustion Engine (ICE) Counterbalance Forklifts Competitive Analysis Competitors: Toyota, Caterpillar, Mitsubishi, Nissan, Hyundai (in the industrial forklift market) Key Features Strengths: Robust construction, reliable ICE powertrains (likely for indoor/outdoor versatility), Komatsu's reputation for durability in material handling equipment Application Focus: Designed for a wide range of material handling tasks in warehouses, distribution centers, manufacturing facilities, and logistics operations. 📋 Manual Details Coverage Areas Covered Models: Komatsu FG10-17, FG14-17, FG15-17, FG18-17, FG15H-17, FG18H-17, FD15-17, FD18-17 Page Count Estimated Page Count: Comprehensive (exact count not provided, but described as 'deep information') Manual Type Type: Service Repair Manual Language Language: English Format Format: Digital (likely PDF, implied by 'complete manual') 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission (likely hydrostatic and/or torque converter based on forklift type) Hydraulic System: Lift mechanisms, tilt, steering, auxiliary hydraulics Electrical System: Wiring diagrams, battery, starter, alternator, lighting, sensors, control modules Chassis And Frame: Frame construction, steering system, braking system Operator Compartment: Controls, seating, safety features, dashboard indicators Procedures Included Maintenance: Scheduled maintenance, fluid checks and changes, lubrication, filter replacement Troubleshooting: Diagnostic procedures, fault finding, common problem diagnosis Assembly Disassembly: Detailed step-by-step instructions for component removal and installation Repair: Component repair, system overhauls, part replacement guidance Special Tools: Identification and usage of specialized tools required for specific tasks Technical Depth Depth: Comprehensive (covering maintenance, assembly, disassembly, and servicing) 📊 Manual Specifications File Format File Type: Likely PDF (Digital format) Print Quality Quality: High-resolution for clear diagrams and text Binding Type Binding: N/A (Digital) Paper Type Paper Quality: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: Internal Combustion Engine (Gas/LPG or Diesel, depending on specific model variant indicated by 'FG' for gas/LPG and 'FD' for diesel) Fuel Type: LPG (Liquefied Petroleum Gas) or Gasoline for FG series, Diesel for FD series Engine Family: Likely Nissan or Mitsubishi industrial engines (common in Komatsu forklifts of this era) Performance Approximate Horsepower Range: Typically 40-60 HP depending on specific engine and model variant Approximate Torque Range: Data not provided, but indicative of industrial-grade torque for lifting Fuel System Induction Type: Naturally Aspirated, potentially with fuel injection or carburetion depending on engine model Fuel Tank Capacity: Model specific, typically 10-20 gallons for LPG or Diesel Cooling System Type: Liquid-cooled, typically with a radiator and fan 🔧 Transmission Standard Type: Hydrostatic Transmission (HST) or Torque Converter Automatic Transmission (AT), common in this class of forklift. Optional Type: Specific optional configurations not detailed. Features Drive Modes: Likely single or dual speed, with forward/reverse control via levers or pedals Transmission Fluid: Specific ATF or ISO VG hydraulic fluid, to be detailed in manual. 📐 Dimensions Exterior Lifting Capacity: Ranges from approximately 2,200 lbs (FG10) to 4,000 lbs (FG18/FD18) Mast Type: Various mast types available (e.g., Duplex, Triplex) for different lift heights and collapsed heights. Tire Size: Typically solid pneumatic or cushion tires, size varies by model and tire type (e.g., 6.00-9, 7.00-12) Weights Operating Weight: Model specific, typically 5,000 - 7,000 lbs (approximate, including battery/counterweight) 🛡️ Safety Features Ratings Classification: Industrial Forklift - OSHA/ANSI compliant for material handling. Active Features Braking System: Hydraulic disc or drum brakes (model dependent), parking brake. Passive Features Operator Protection: Overhead guard as standard, optional front overhead load guard. Operator Restraint: Seatbelt or seat interlock system. 💡 Technology Features Infotainment Features: Basic operator instrumentation (hour meter, fuel gauge, warning lights). No advanced infotainment systems expected in this class of industrial equipment. Driver Assistance Features: Limited; primary focus on operator control and safety features inherent to forklift operation (e.g., mast lock, parking brake). Connectivity Features: None (Not applicable for this type of industrial equipment). 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 250-500 operating hours (consult manual for exact specification). Hydraulic Fluid Change: Typically every 1000-2000 operating hours (consult manual). Filter Replacement: Engine oil filter, hydraulic filter, fuel filter (if applicable) to be replaced at engine oil change intervals or as per manual. Fluid Specifications Engine Oil: API CF/CG-4 or equivalent diesel engine oil (for FD models); API SG/SH or equivalent gasoline engine oil (for FG models). Viscosity grade depends on ambient temperature (e.g., SAE 15W-40, 10W-30). Hydraulic Fluid: ISO VG 32 or ISO VG 46 anti-wear hydraulic fluid is common. Manual will specify exact type and grade. Transmission Fluid: Dexron III/Mercon or equivalent automatic transmission fluid (ATF) for torque converter models, or specific hydrostatic fluid. Manual to confirm. Coolant: Ethylene glycol based coolant (50/50 mix with distilled water) for radiators. Known Issues Common Wear Items: Lift chains, mast rollers, fork tips, hydraulic hoses, seals, brake pads/shoes, engine mounts, tires. Potential Problems: Hydraulic leaks, minor engine performance issues if not maintained, transmission solenoids...