Komatsu HA250-1 Articulated Dump Truck Parts Catalogue Manual-SN 60636 And UP
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🏷️ Basic Information Identification Make: Komatsu Model: HA250-1 Articulated Dump Truck Serial Number Coverage: 60636 and UP Codes Engine Model: S6D125-1B8-FA Engine Serial Number Coverage: 10001-UP 👋 Introduction Market Position Target Audience: Owners, operators, maintenance personnel, and repair shops working with Komatsu HA250-1 Articulated Dump Trucks. Competitive Analysis Value Proposition: Provides essential, detailed parts information for efficient maintenance and repair, especially in on-site or remote locations. Key Features Accessibility: Electronic format allows for anytime, anywhere access on various devices. Detail Level: Rich knowledge focusing on every detail with practical graphic methods. Ease Of Use: Easy to carry and use, offering instant practical solutions compared to physical books. Fashion Appeal: Modern electronic format aligns with current trends and user expectations. 📋 Manual Details Coverage Areas Primary Focus: Parts Catalogue Included Sections: Engine, Cooling System, Torque Converter, Transmission, Drive Shaft, Differential, Wheels, Brakes, Air Pressure System, Hydraulic System, Electrical System, Front Vehicle, Cab, Rear Vehicle, Tools, Others Page Count Estimated Page Count: Estimated comprehensive coverage, actual page count not specified but implies extensive detail for a parts catalog. Manual Type Type: Parts Catalogue Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Detailed parts identification for the engine (S6D125-1B8-FA), torque converter, and transmission. Drivetrain: Comprehensive listing of parts for the drive shaft and differential. Chassis And Suspension: Parts identification for wheels and brakes. Braking System: Specific parts catalog for the braking system components. Pneumatic System: Parts coverage for the air pressure system. Hydraulic System: Detailed parts breakdown for the hydraulic system. Electrical System: Parts catalog for various electrical components. Body And Cab: Parts listings for the front vehicle, rear vehicle, and cab components. Accessories And Tools: Parts identification for tools and other miscellaneous items. Procedures Included Identification: Facilitates accurate identification of all replaceable parts. Installation: Provides visual guidance (graphic methods) for part installation. Adjustment: Includes information on part adjustments. Troubleshooting Support: Aids in troubleshooting by enabling correct part identification for repairs. Technical Depth Depth: Detailed, focusing on specific part numbers and assemblies. Primarily for parts identification and sourcing, supporting maintenance and repair. 📊 Manual Specifications File Format Format: PDF Compatibility: All Versions of Windows & Mac Reader Requirement: Adobe PDF Reader Print Quality Quality: Assumed high-quality digital reproduction suitable for clarity of diagrams and text. Binding Type Type: Digital (PDF), no physical binding. Paper Type Type: Not applicable (digital format). ⚙️ Engine Specifications Primary Engine Model: S6D125-1B8-FA Manufacturer: Komatsu (often Cummins or Mitsubishi engines are used by Komatsu, but the manual specifies S6D125-1B8-FA, which is likely a Komatsu designation or a specific variant). Configuration: Inline 6-cylinder, Diesel (inferred from typical heavy-duty truck engines). Performance Displacement: Estimated ~11.0 Liters (based on S6D125 series common displacement). Horsepower Output: Specific HP not detailed, but the HA250-1 is a substantial dump truck, suggesting significant power output, likely in the 250-300 HP range. Torque Output: Specific torque not detailed, but expected to be robust for hauling and off-road applications. Fuel System Type: Direct Injection Diesel (common for this engine series). Cooling System Components: Radiator, fan, water pump, coolant passages (detailed parts available in the manual). 🔧 Transmission Standard Type: Torque Converter Transmission (indicated by 'TORQUE CONVERTER AND TRANSMISSION' section). Optional Type: Not specified, but likely a heavy-duty automatic or powershift transmission. Features Functionality: Designed for heavy load hauling and operation in demanding construction environments. Parts for shifting mechanisms and hydraulic controls would be covered. 📐 Dimensions Exterior Length: Not specified, but typically around 9-10 meters for a 25-ton class articulated dump truck. Width: Not specified, typically around 3 meters. Height: Not specified, typically around 3.5 meters. Cargo Payload Capacity: Approximately 25 tons (inferred from 'HA250-1' model designation). Weights Operating Weight: Not specified, but typically in the 18-20 ton range for this class. Gross Vehicle Weight: Not specified, but would be payload + operating weight. 🛡️ Safety Features Ratings Standard Compliance: Industrial machinery safety standards would apply; manual covers parts for braking and structural integrity. Active Features Braking System Components: Parts for primary, secondary, and parking brakes would be detailed. Air pressure system is critical for brake actuation. Passive Features Cab Structure Parts: Parts for the cab structure contribute to operator protection. 💡 Technology Features Infotainment Features: Not applicable for this heavy equipment parts catalog. Focus is on mechanical and operational systems. Driver Assistance Features: Basic operator aids like robust controls and visibility are key. The manual covers parts for these systems (e.g., steering components, brake controls). Connectivity Features: Not applicable. Focus is on mechanical parts. 🔧 Maintenance Service Intervals General Guidance: This manual is a parts catalog, not a service manual with intervals. However, it's essential for replacing wear items (filters, brake pads, etc.) at scheduled intervals. Fluid Specifications Engine Oil: Specific oil type and capacity would be found in the engine section, but typically heavy-duty diesel engine oil meeting API CI-4 or...
Estimated comprehensive coverage, actual page count not specified but implies extensive detail for a parts catalog.
Manual Type
Type:
Parts Catalogue Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Detailed parts identification for the engine (S6D125-1B8-FA), torque converter, and transmission.
Drivetrain:
Comprehensive listing of parts for the drive shaft and differential.
Chassis And Suspension:
Parts identification for wheels and brakes.
Braking System:
Specific parts catalog for the braking system components.
Pneumatic System:
Parts coverage for the air pressure system.
Hydraulic System:
Detailed parts breakdown for the hydraulic system.
Electrical System:
Parts catalog for various electrical components.
Body And Cab:
Parts listings for the front vehicle, rear vehicle, and cab components.
Accessories And Tools:
Parts identification for tools and other miscellaneous items.
Procedures Included
Identification:
Facilitates accurate identification of all replaceable parts.
Installation:
Provides visual guidance (graphic methods) for part installation.
Adjustment:
Includes information on part adjustments.
Troubleshooting Support:
Aids in troubleshooting by enabling correct part identification for repairs.
Technical Depth
Depth:
Detailed, focusing on specific part numbers and assemblies. Primarily for parts identification and sourcing, supporting maintenance and repair.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
All Versions of Windows & Mac
Reader Requirement:
Adobe PDF Reader
Print Quality
Quality:
Assumed high-quality digital reproduction suitable for clarity of diagrams and text.
Binding Type
Type:
Digital (PDF), no physical binding.
Paper Type
Type:
Not applicable (digital format).
⚙️ Engine Specifications
Primary Engine
Model:
S6D125-1B8-FA
Manufacturer:
Komatsu (often Cummins or Mitsubishi engines are used by Komatsu, but the manual specifies S6D125-1B8-FA, which is likely a Komatsu designation or a specific variant).
Configuration:
Inline 6-cylinder, Diesel (inferred from typical heavy-duty truck engines).
Performance
Displacement:
Estimated ~11.0 Liters (based on S6D125 series common displacement).
Horsepower Output:
Specific HP not detailed, but the HA250-1 is a substantial dump truck, suggesting significant power output, likely in the 250-300 HP range.
Torque Output:
Specific torque not detailed, but expected to be robust for hauling and off-road applications.
Fuel System
Type:
Direct Injection Diesel (common for this engine series).
Cooling System
Components:
Radiator, fan, water pump, coolant passages (detailed parts available in the manual).
🔧 Transmission
Standard
Type:
Torque Converter Transmission (indicated by 'TORQUE CONVERTER AND TRANSMISSION' section).
Optional
Type:
Not specified, but likely a heavy-duty automatic or powershift transmission.
Features
Functionality:
Designed for heavy load hauling and operation in demanding construction environments. Parts for shifting mechanisms and hydraulic controls would be covered.
📐 Dimensions
Exterior
Length:
Not specified, but typically around 9-10 meters for a 25-ton class articulated dump truck.
Width:
Not specified, typically around 3 meters.
Height:
Not specified, typically around 3.5 meters.
Cargo
Payload Capacity:
Approximately 25 tons (inferred from 'HA250-1' model designation).
Weights
Operating Weight:
Not specified, but typically in the 18-20 ton range for this class.
Gross Vehicle Weight:
Not specified, but would be payload + operating weight.
🛡️ Safety Features
Ratings
Standard Compliance:
Industrial machinery safety standards would apply; manual covers parts for braking and structural integrity.
Active Features
Braking System Components:
Parts for primary, secondary, and parking brakes would be detailed. Air pressure system is critical for brake actuation.
Passive Features
Cab Structure Parts:
Parts for the cab structure contribute to operator protection.
💡 Technology Features
Infotainment
Features:
Not applicable for this heavy equipment parts catalog. Focus is on mechanical and operational systems.
Driver Assistance
Features:
Basic operator aids like robust controls and visibility are key. The manual covers parts for these systems (e.g., steering components, brake controls).
Connectivity
Features:
Not applicable. Focus is on mechanical parts.
🔧 Maintenance
Service Intervals
General Guidance:
This manual is a parts catalog, not a service manual with intervals. However, it's essential for replacing wear items (filters, brake pads, etc.) at scheduled intervals.
Fluid Specifications
Engine Oil:
Specific oil type and capacity would be found in the engine section, but typically heavy-duty diesel engine oil meeting API CI-4 or newer is used. Filter part numbers would be crucial.
Hydraulic Fluid:
Parts for hydraulic filters are listed. Fluid type would be specified in a dedicated service manual, but generally, ISO VG 46 or similar hydraulic fluid is used.
Transmission Fluid:
Specific fluid type and capacity would be detailed elsewhere, but a heavy-duty transmission fluid is expected. Filter part numbers are key.
Known Issues
Common Wear Items:
Brake components, filters (engine, hydraulic, fuel), drive shaft U-joints, and hydraulic seals are common wear items requiring replacement.
Articulation Joint:
Parts for the articulation joint and steering system are likely covered, as wear can occur in this area.
📚 Vehicle History
Brand Heritage
Heritage:
Komatsu is a globally recognized manufacturer of construction and heavy equipment, known for durability and reliability.
Model Evolution
Articulated Dump Trucks:
The HA series represents Komatsu's line of articulated dump trucks designed for efficient material transport in mining, construction, and quarrying.
Production
Manufacturing Era:
Specific production years not provided, but the SN 60636 and UP suggests a significant production run. This model likely falls within the late 20th to early 21st century production cycles for such equipment.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
No specific awards for this manual are mentioned. Komatsu equipment generally receives recognition for performance and durability.