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KTM 1190 Adventure R 2014 2015 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: KTM Model: 1190 Adventure R Model Year: 2014, 2015 Vehicle Type: Motorcycle Segment: Adventure Touring Codes Vin Code: Subject to specific model/region, generally 1H... Generation Generation Name: First Generation (2013-2016) 👋 Introduction Market Position Positioning: The KTM 1190 Adventure R is positioned as a premium, high-performance adventure motorcycle, designed for off-road capability alongside on-road touring. Competitive Analysis Competitors: Competes with other large-displacement adventure bikes such as the BMW R1200GS/GSA, Yamaha Super Ténéré, and Ducati Multistrada. Key Features Engine Architecture: V-twin engine known for its powerful torque and aggressive power delivery. Suspension Travel: The 'R' model is distinguished by longer travel, higher ground clearance, and spoke wheels for enhanced off-road prowess. Electronics Suite: Features advanced electronics like ride modes, traction control (MTC), and ABS, which are crucial for proper maintenance and diagnosis. Manual Benefit Cost Savings: Enables owners to perform DIY maintenance and repairs, saving significant shop labor costs ($50-$60/hour). Owner Empowerment: Empowers owners to understand their vehicle, make informed repair decisions, and communicate effectively with mechanics. Knowledge Transfer: Provides factory-trained technician knowledge, ensuring correct repair procedures are followed. 📋 Manual Details Coverage Areas Engine: Covered extensively, including diagnosis, disassembly, assembly, and tuning. Transmission: Complete coverage of clutch, gearbox, and final drive. Chassis And Frame: Detailed sections on frame, wheels, tires, suspension, steering, and brakes. Electrical System: Comprehensive coverage including wiring diagrams, diagnostics, and component testing. Fuel System: Includes fuel injection system, fuel pump, injectors, and related components. Cooling System: Detailed information on radiators, coolant flow, and thermostat operation. Lubrication System: Engine oil system, oil pump, filter, and lubrication points. Body And Plastics: Procedures for removal and installation of body panels and fairings. Maintenance: Routine maintenance, scheduled service intervals, and common wear items. Troubleshooting: Advanced diagnostic procedures and solutions for common faults. Page Count Estimated Pages: Hundreds of pages (specific number not provided but implied to be extensive). Manual Type Type: Factory Service Repair Manual Authenticity: Genuine Factory Manuals (not 3rd party). Language Language: English Format Format: PDF Download Accessibility: Viewable and printable on PC (Windows/Mac) and can be burned to CD-ROM. 📖 Manual Coverage Systems Covered Engine Management: Covers understanding and analysis of engine management systems. Ignition System: Likely covered within the electrical system section, including spark plugs and ignition coils. Exhaust System: Likely covered under engine sections, including emissions components. Wheel And Tire Maintenance: Includes procedures for wheel removal, tire mounting/balancing, and related checks. Suspension Tuning: Details on adjusting and servicing front and rear suspension components. Brake System Overhaul: Includes disc brake service, caliper overhaul, and bleeding procedures. Steering Headset Service: Procedures for inspecting and servicing steering bearings. Charging System: Covers alternator, regulator/rectifier, and battery charging diagnostics. Lighting System: Headlights, taillights, turn signals, and dashboard illumination. Instrumentation And Controls: Dashboard displays, switches, and control mechanisms. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, brake pad checks. Diagnostic Troubleshooting: Step-by-step guides for diagnosing engine faults, electrical issues, and mechanical problems. Engine Rebuild: Complete disassembly and reassembly instructions for the engine, including torque specifications. Electrical System Repair: Includes tracing wiring diagrams, testing components, and repairing circuits. Suspension Adjustment And Service: Guides for setting sag, servicing fork seals, and rear shock maintenance. Brake System Bleeding: Detailed instructions for flushing and bleeding hydraulic brake systems. Wheel Bearing Replacement: Instructions for removing and replacing wheel bearings. Fuel Injector Cleaning And Testing: Procedures for maintaining optimal fuel system performance. Clutch Service: Includes clutch plate replacement and adjustment procedures. Engine And Transmission Removal Installation: Comprehensive steps for removing and reinstalling major mechanical components. Technical Depth Depth: Complete Factory Repair Manual, covering everything from basic maintenance to complex overhauls. Diagnostics Capability: Advanced troubleshooting guides, including 'secret techniques' used by professionals. Illustrations: Includes detailed illustrations, drawings, and photos for every procedure. Diagrams: Features comprehensive wiring diagrams and system schematics. Specification Detail: Includes all necessary specifications for repair and maintenance. Instruction Format: Numbered step-by-step instructions, with notes, cautions, and warnings. 📊 Manual Specifications File Format Format: PDF Requirements: Adobe PDF Reader Print Quality Printability: Printable without restriction (entire manual or selected pages). Resolution: High Resolution Binding Type Binding: N/A (Digital Download - Printable) Paper Type Paper: N/A (Digital Download - Printable) Delivery Delivery Method: Instant Download Link after Payment Searchability Search Function: Searchable content for quick information retrieval. ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, 75° V-twin Displacement: 1195 cc (73.0 cu in) Bore X Stroke: 103 mm x 71.0 mm Valve Train: DOHC, 8 valves Performance Horsepower Peak: 160 hp (118 kW) @ 9,000 rpm (Approximate) Torque Peak: 101 lb-ft (137 Nm) @ 6,750 rpm (Approximate) Fuel System Fuel Delivery: Electronic fuel injection with dual throttle bodies (Ride-by-Wire). Fuel Type: Unleaded gasoline, minimum octane rating 95 (RON+MON)/4 Fuel Tank Capacity: 30 liters (7.9 US gal) Lubrication System Oil Type: Refer to manual for specific API SG or higher, JASO...
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KTM 1190 Adventure R 2014 2015 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
KTM
Model:
1190 Adventure R
Model Year:
2014, 2015
Vehicle Type:
Motorcycle
Segment:
Adventure Touring
Codes
Vin Code:
Subject to specific model/region, generally 1H...
Generation
Generation Name:
First Generation (2013-2016)
👋 Introduction
Market Position
Positioning:
The KTM 1190 Adventure R is positioned as a premium, high-performance adventure motorcycle, designed for off-road capability alongside on-road touring.
Competitive Analysis
Competitors:
Competes with other large-displacement adventure bikes such as the BMW R1200GS/GSA, Yamaha Super Ténéré, and Ducati Multistrada.
Key Features
Engine Architecture:
V-twin engine known for its powerful torque and aggressive power delivery.
Suspension Travel:
The 'R' model is distinguished by longer travel, higher ground clearance, and spoke wheels for enhanced off-road prowess.
Electronics Suite:
Features advanced electronics like ride modes, traction control (MTC), and ABS, which are crucial for proper maintenance and diagnosis.
Manual Benefit
Cost Savings:
Enables owners to perform DIY maintenance and repairs, saving significant shop labor costs ($50-$60/hour).
Owner Empowerment:
Empowers owners to understand their vehicle, make informed repair decisions, and communicate effectively with mechanics.
Knowledge Transfer:
Provides factory-trained technician knowledge, ensuring correct repair procedures are followed.
📋 Manual Details
Coverage Areas
Engine:
Covered extensively, including diagnosis, disassembly, assembly, and tuning.
Transmission:
Complete coverage of clutch, gearbox, and final drive.
Chassis And Frame:
Detailed sections on frame, wheels, tires, suspension, steering, and brakes.
Electrical System:
Comprehensive coverage including wiring diagrams, diagnostics, and component testing.
Fuel System:
Includes fuel injection system, fuel pump, injectors, and related components.
Cooling System:
Detailed information on radiators, coolant flow, and thermostat operation.
Lubrication System:
Engine oil system, oil pump, filter, and lubrication points.
Body And Plastics:
Procedures for removal and installation of body panels and fairings.
Maintenance:
Routine maintenance, scheduled service intervals, and common wear items.
Troubleshooting:
Advanced diagnostic procedures and solutions for common faults.
Page Count
Estimated Pages:
Hundreds of pages (specific number not provided but implied to be extensive).
Manual Type
Type:
Factory Service Repair Manual
Authenticity:
Genuine Factory Manuals (not 3rd party).
Language
Language:
English
Format
Format:
PDF Download
Accessibility:
Viewable and printable on PC (Windows/Mac) and can be burned to CD-ROM.
📖 Manual Coverage
Systems Covered
Engine Management:
Covers understanding and analysis of engine management systems.
Ignition System:
Likely covered within the electrical system section, including spark plugs and ignition coils.
Exhaust System:
Likely covered under engine sections, including emissions components.
Wheel And Tire Maintenance:
Includes procedures for wheel removal, tire mounting/balancing, and related checks.
Suspension Tuning:
Details on adjusting and servicing front and rear suspension components.
Brake System Overhaul:
Includes disc brake service, caliper overhaul, and bleeding procedures.
Steering Headset Service:
Procedures for inspecting and servicing steering bearings.
Charging System:
Covers alternator, regulator/rectifier, and battery charging diagnostics.
Lighting System:
Headlights, taillights, turn signals, and dashboard illumination.
Instrumentation And Controls:
Dashboard displays, switches, and control mechanisms.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, brake pad checks.
Diagnostic Troubleshooting:
Step-by-step guides for diagnosing engine faults, electrical issues, and mechanical problems.
Engine Rebuild:
Complete disassembly and reassembly instructions for the engine, including torque specifications.
Electrical System Repair:
Includes tracing wiring diagrams, testing components, and repairing circuits.
Suspension Adjustment And Service:
Guides for setting sag, servicing fork seals, and rear shock maintenance.
Brake System Bleeding:
Detailed instructions for flushing and bleeding hydraulic brake systems.
Wheel Bearing Replacement:
Instructions for removing and replacing wheel bearings.
Fuel Injector Cleaning And Testing:
Procedures for maintaining optimal fuel system performance.
Clutch Service:
Includes clutch plate replacement and adjustment procedures.
Engine And Transmission Removal Installation:
Comprehensive steps for removing and reinstalling major mechanical components.
Technical Depth
Depth:
Complete Factory Repair Manual, covering everything from basic maintenance to complex overhauls.
Diagnostics Capability:
Advanced troubleshooting guides, including 'secret techniques' used by professionals.
Illustrations:
Includes detailed illustrations, drawings, and photos for every procedure.
Diagrams:
Features comprehensive wiring diagrams and system schematics.
Specification Detail:
Includes all necessary specifications for repair and maintenance.
Instruction Format:
Numbered step-by-step instructions, with notes, cautions, and warnings.
📊 Manual Specifications
File Format
Format:
PDF
Requirements:
Adobe PDF Reader
Print Quality
Printability:
Printable without restriction (entire manual or selected pages).
Resolution:
High Resolution
Binding Type
Binding:
N/A (Digital Download - Printable)
Paper Type
Paper:
N/A (Digital Download - Printable)
Delivery
Delivery Method:
Instant Download Link after Payment
Searchability
Search Function:
Searchable content for quick information retrieval.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, 75° V-twin
Displacement:
1195 cc (73.0 cu in)
Bore X Stroke:
103 mm x 71.0 mm
Valve Train:
DOHC, 8 valves
Performance
Horsepower Peak:
160 hp (118 kW) @ 9,000 rpm (Approximate)
Torque Peak:
101 lb-ft (137 Nm) @ 6,750 rpm (Approximate)
Fuel System
Fuel Delivery:
Electronic fuel injection with dual throttle bodies (Ride-by-Wire).
Fuel Type:
Unleaded gasoline, minimum octane rating 95 (RON+MON)/4
Fuel Tank Capacity:
30 liters (7.9 US gal)
Lubrication System
Oil Type:
Refer to manual for specific API SG or higher, JASO MA certified synthetic motorcycle oil (e.g., Motorex Power Synt M 4T 10W-50).
Oil Capacity:
Approx. 3.8 liters (4.0 US qt) with filter change.
🔧 Transmission
Standard
Type:
6-speed, claw shifted
Features
Clutch:
Pankl, wet multi-disc clutch (APTC) with hydraulic actuation.
Final Drive:
X-ring 525 chain, Sprocket ratio 16:45
📐 Dimensions
Exterior
Length:
2300 mm (90.6 in)
Width Without Mirrors:
960 mm (37.8 in)
Height Without Mirrors:
1470 mm (57.9 in)
Seat Height:
890 mm (35.0 in) - Adjustable
Weights
Dry Weight:
212 kg (467 lbs)
Gross Vehicle Weight Rating:
470 kg (1036 lbs)
Wheels And Tires
Front Tire Size:
90/90-21
Rear Tire Size:
150/70-17
Front Wheel Type:
Spoked rim (tubeless)
Rear Wheel Type:
Spoked rim (tubeless)
🛡️ Safety Features
Active Features
ABS:
Bosch ABS, Motorcycle Traction Control (MTC), Rider Modes (Street, Sport, Offroad, Rain).
Traction Control:
Multi-level traction control managed by MTC.
Passive Features
Lighting:
LED Daytime Running Lights (DRL), halogen headlights.
Frame Construction:
Chromium-molybdenum steel trellis frame, excellent rigidity and impact absorption.
💡 Technology Features
Infotainment
Dashboard Display:
Multi-function LCD display providing speed, RPM, gear position, fuel level, engine temperature, mode selection, and more.
Driver Assistance
Ride Modes:
Adjustable power modes (Street, Sport, Rain, Offroad) that alter throttle response and MTC intervention.
ABS Modes:
ABS can be switched off or set to 'offroad' mode.
Connectivity
Optional Features:
While not extensively documented in the provided info, later models offered smartphone integration via KTM MY RIDE, potentially retrofittable.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 10,000 km or 12 months (whichever comes first), but consult manual for precise details.
Valve Clearance Check:
Typically at higher mileage intervals, e.g., 20,000 km or 40,000 km, refer to manual.
Spark Plug Replacement:
Consult manual, typically around 20,000 km.
Chain Lubrication And Adjustment:
Regularly, as per owner's manual recommendations (e.g., every 1,000 km and after washing/rain).
Fluid Specifications
Engine Oil:
See engine_specs for oil type and viscosity.
Coolant:
Ethylene glycol based coolant with anti-corrosion additives (e.g., Motorex Coolant M3.0).
Brake Fluid:
DOT 4 or DOT 5.1 hydraulic brake fluid.
Clutch Fluid:
Mineral oil (e.g., Magura Blood) for hydraulic clutch systems (confirm specific type for this model).
Known Issues
Common Wear Items:
Clutch slave cylinder seals, fuel pump O-rings, front fork seals, wheel bearings, ignition coils.
Electrical Gremlins:
Potential for intermittent electrical faults due to vibration; good electrical connections are key. Refer to manual's troubleshooting section.
Fuel System Maintenance:
Regular fuel filter checks and potential injector cleaning for optimal performance.
📚 Vehicle History
Brand Heritage
Heritage:
KTM, known as 'Ready to Race,' has a strong heritage in off-road motorsports, including Dakar Rally and motocross.
Model Evolution
Lineage:
The 1190 Adventure R evolved from KTM's off-road expertise, building upon the success of models like the 950/990 Adventure, with a focus on enhanced off-road capability.
Production
Manufacturing Location:
Austria
Production Period:
2013-2016 (1190 Adventure and Adventure R models)
🏆 Awards & Recognition
Recognitions
Review Acclaim:
The 1190 Adventure R was highly praised by motorcycle journalists for its performance, versatility, and off-road capability upon its release.
Certifications
Certification Standards:
Complies with relevant emissions and safety standards for its model years.
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