This comprehensive KTM 125/200 SX, MXC, EXC,(EXE) Motorcycle and Engine COMPLETE OFFICIAL FACTORY SERVICE / REPAIR / WORKSHOP MANUAL provides you with all the information you need to service and repair your motorcycle. This manual, written by KTM engineers, covers everything from basic maintenance to complex engine repairs. It includes detailed instructions, diagrams, and specifications to help you complete any job quickly and efficiently.
The manual covers a vast array of topics, including:
**Engine:** Carb, Intake, Heads, Camshaft, Cam, Valve train, Block, Pistons, Rings, Rods, Crankshaft, Crank, Oil Pump, Pan, Ignition, Fasteners, Gaskets, Bearings, Damper, Machining, Balancing, Parts, Lifter, Distributor, Spark Plugs, Spark Plug Wires, Oil Change, Transmission Change, Fluid Change, Motor Mounts, Clips, Heat Exchanger, Plug Wires, Air Seals, Timing, Muffler, Downpipe, Cat, Catalytic Converter, Exhaust, Headers, Heat Wrap, Fuel Pump, Replacement, Pushrod, Pressure Plate, Clutch, Flywheel, Seals, Valves, Valve Stems, Timing Gear, Crank Pulley, Air Deflector, Air Hose, Clutch Hose, Brake Hose, Brakes, Change Brakes, Brake Pads, Brake Shoes, Rotor, Rotor Replacement, Clutch Lines, Head Gasket, Piston Ring, Main Bearings, Cam Bearings, Timing Chain, Valve Locks, Freeze Plugs, Freon, Radiator, Radiator Fan, Oil Radiator, Oil Cooling, Push Rods, Intake Valves, Exhaust Valves, Valve Guides, Valve Springs, Piston Pin Bushings, Bushings, Ring Set, Axles, Shift Linkage, Short Shifter, Shifter Cable, Engine Harness, Wiring Harness, Wiring Diagrams, Sensors, Oil Sensor, Pressure Sensor, Oil Pressure Sensor, Volt Meter, Air Screw, Body Plug, Banjo Bolt, Body Tappet, Band Nut, Cam Salai, Cam Bolt, Rotor Puller, Wrench, Rotor Bolt, Balance Spring, Cylinder, Gasket, Insulator, Carburetor, Muffler, Exhaust Gasket, Crankcase, Pin, Crank Shaft Seal, Snap Ring, Piston Ring, Piston Pin, Thrust Washer, Clutch Shoe, Clutch Case, Transfercase, Transfer Case, Transfer Plate, Plug Cap, Grommet, Spacer, Recoil Assembly, Ratchet, Carburetor Assembly, Diaphragm, Pump, Spring, Inlet Valve, Welch Plug, Throttle Shaft, Choke Shaft, Choke Valve, Air Filter, Air Filter Replacement, Fan Cover, Filter Cover, Filter Housing, Sleeve, Choke Lever, Switch Assembly, Assembly, Recoil Starter, Starter Replacement, Battery, Battery Replacement, Fuel Pump Replacement, Fuel Pump, Fuel Filter, Fuel Filter Replacement, Fuel Pipe, Puller Assembly, Hinge, Door Hinge, Door Panels, Dashboard, Dash Replacement, Air Bags, CD Player Replacement, Factory Replacement, Glovebox, Center Console, Console Replacement, Interior Lighting, Lights, HID, Projector, Headlight Replacement, Taillight Replacement, Bulb Replacement, Fogs, Foglight, Foglight Replacement, Third Brake Light, Trim, Trim Replacement, Tun Signal, Catalytic Converter, Headers, Manifold, Oxygen Sensor, Air Filter, Cold Air Intake, PCV, AC Condenser, ACC Cabin Filter, Heater System, Cooling System, Coolant Hose, Fan Shroud, Radiator, Fuel Filter, Fuel Injector, Fuel Screen, Ignition Coil, Spark Plug Wires, Alternator, Alternator Pulley, Starter, Clutch Kit, Clutch Slave Cylinder, Clutch Master Cylinder, Flywheel, Axle Assembly, Axle Shafts, CV Boots, Hubs, Bearings, Cylinder Head, Head Gasket, Timing Belt, Valve Cover, Multi Rib Belt, Oil System, Serpentine Belt, AT Filters, Gaskets, Seals, Shifters, Components, Engine Mount, Transmission Mount, Power Programmer, Air Pressure Gauge, Air Pressure, Oil Pressure, Ammeter, Blower Pressure, Gauge, Gaskets, Seals, Grommets, Orings, O-Ring, O-Rings, Chassis Wire Harness, Main Wire Harness, Electrical Pin Connector, Relay, Bosch, K&N, American Condensers, Eastern Catalytic, Bosal Performance, Alker, Silla, Denso, NGK, Hastings, Dayco, Sachs, AC Delco, Dorman, Timken, AEM, Airtex, Apexi, Bando, Beck Amley, Benchmark, Bosal, Champion, ContiTech, CSF, 4-Seasons, Bulbs, Driving Lights, Fog Lights, Interior Lights, Lighting, Tail Lights, Backup Lights, Turn Signal, Side Markers, Brake Discs, Brake Pads, Brake System, Shocks, Struts, Steering System, Suspension, Suspension System, Floor Mat, Cargo Liners, Consoles, Organizers, Leather, Glass, Window, Windshield, Steering Wheel, Shifter, Pedals, Lugs, Lug Nuts, Hub Caps, Wheel Cover, Rotate Tires, Bumper, Front Bumper, Rear Bumper, Fender, Doors, Emblem, Fuel Cap, Fuel Door, Grilles, Front Grille, Hood, Jack, Hoist, Lifting, Stands, Mud Guards, Mud Flaps, Headlight Relay, Starter Relay, Ignition Relay, Valve Stem, Window Regulator, Door Handle, Hood Hinge, Hood Latch, Wiper Blade, Wiper Motor, Washer Pump, Fuel Tank Cap, Courtesy Light, Door Jamb Switch, Door Lock, Fuel Filler Neck, Antenna, Flush, Electrical Wiring, Diagrams, Torque Specs, Torque Values, Tire Replacement, Flat Repair, Timing Belt Replacement, Routine Maintenance
**This manual is essential for anyone who wants to keep their KTM motorcycle in top condition.**
The KTM 125/200 SX, MXC, EXC, and EXE motorcycles are a range of high-performance off-road machines designed for various disciplines, encompassing motocross, cross-country, and enduro riding. These models are renowned for their lightweight construction, powerful engines, and advanced suspension systems, making them a popular choice among both amateur and professional riders. The 125 SX and 200 SX are purpose-built motocross bikes, featuring aggressive geometry and suspension setups optimized for tight turns and high-speed jumps. The MXC models are similarly designed for motocross but offer a more versatile setup suitable for a wider range of tracks.
The EXC and EXE models, on the other hand, are built for enduro riding, boasting a more robust construction and long-travel suspension designed to handle challenging terrain. The EXC line focuses on off-road performance and durability, while the EXE models add street-legal features like lighting, mirrors, and license plate holders for added versatility. All models within the KTM 125/200 SX, MXC, EXC, and EXE range are powered by a single-cylinder, liquid-cooled two-stroke engine renowned for its power and responsiveness. The 125cc and 200cc engine options cater to different rider preferences and skill levels. These engines are known for their crisp throttle response and impressive power output throughout the rev range, making them a joy to ride on various terrains. Additionally, KTM's commitment to innovation is evident in the inclusion of advanced features like electronic fuel injection, hydraulic clutch systems, and adjustable suspension components that allow riders to fine-tune the bike's performance to their specific needs.