The 2012 KTM 200 Duke is a naked sportbike and commuter motorcycle, celebrated for its agile handling and potent performance within its class. Built with a lightweight chassis and powered by a liquid-cooled, four-stroke, single-cylinder 199.5 cc engine featuring DOHC and four valves per cylinder, it delivers approximately 25.07 hp. This model, primarily manufactured in India, offers a sharp styling and utilizes premium components such as WP suspension and ByBre brakes, positioning it as an entry-level yet dynamic option. Its engineering quality and reliability contribute to its reputation as a capable and engaging machine for both daily commuting and spirited riding. This comprehensive service repair manual provides detailed information for the maintenance and repair of the 2012 KTM 200 Duke. It covers a wide range of systems, including engine mechanicals, fuel injection, ignition, cooling, transmission, chassis, suspension, brakes, and electrical systems. The manual includes step-by-step instructions for scheduled maintenance, troubleshooting common issues, component repair, and disassembly/assembly procedures, along with specifications for special tools and fluid types. With over 300 pages of high-resolution content, this English-language manual is an essential resource for owners and technicians seeking to ensure the optimal performance and longevity of their motorcycle. 🏷️ Basic Information Identification Make: KTM Model: 200 Duke Year: 2012 Vehicle Type: Motorcycle Segment: Naked Sportbike/Commuter Codes Chassis Code Prefix: KTM 200 Duke 👋 Introduction Market Position Positioning: Entry-level sportbike and premium commuter motorcycle, known for its agile handling and performance in its class. Competitive Analysis Competitors: Competes with models like the Yamaha FZ25, Suzuki Gixxer 250, Bajaj Pulsar RS200/NS200, and Honda CBR250R in various markets. Key Features Features: Lightweight chassis, powerful single-cylinder engine, sharp styling, premium components (WP suspension, ByBre brakes). Manual Value Benefit: Essential for owners and technicians to maintain optimal performance, diagnose issues, and perform repairs accurately and efficiently. 📋 Manual Details Coverage Areas Coverage Type: Comprehensive Service and Repair Page Count Estimated Pages: 300+ Manual Type Type: Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, inspection, assembly, timing, valve clearance, lubrication system Fuel System: Fuel injection system (throttle body, injectors, ECU), fuel pump, fuel filter replacement Ignition System: CDI/ECU ignition control, spark plug replacement, ignition timing verification Cooling System: Radiator, fan, thermostat, coolant flushing and replacement, water pump service Transmission Drivetrain: Clutch operation, gear shifting mechanism, chain and sprocket inspection and replacement Chassis Frame: Frame inspection, swingarm, linkage, bearing service Suspension: Front fork (telescopic, upside-down) disassembly, seal replacement, oil levels, rear shock absorber service Brakes: Front and rear brake systems (hydraulic disc), caliper service, master cylinder overhaul, brake fluid replacement, bleeding procedures Electrical System: Battery maintenance, charging system (alternator, regulator/rectifier), starter motor, lighting system, wiring diagrams, fuses Bodywork: Fairings, seat removal, tank removal, panel fitting and removal Procedures Included Maintenance: Scheduled maintenance tasks, oil changes, filter replacements, chain lubrication and adjustment, brake checks, tire pressure Troubleshooting: Diagnostic procedures for common issues, fault finding based on symptoms, error code interpretation (if applicable) Repair: Step-by-step instructions for component repair and replacement Disassembly Assembly: Detailed instructions for taking apart and reassembling major vehicle components Special Tools: Identification and usage of specialized tools required for specific tasks Technical Depth Depth: Comprehensive: Covers routine maintenance to complete engine and chassis overhauls. Diagnostic Level: Advanced diagnostic procedures and troubleshooting guides. Rebuild Guidance: Detailed specifications and procedures for engine and component rebuilding. 📊 Manual Specifications File Format File Type: PDF Searchable: Yes Printable: Yes Print Quality Quality: High-resolution, clear text and diagrams Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Type: Liquid-cooled, four-stroke, single-cylinder Displacement: 199.5 cc Bore X Stroke: 65.5 mm x 58.8 mm Valve Train: DOHC, 4 valves per cylinder Performance Horsepower Max: Approximately 25.07 hp (18.4 kW) @ 9500 rpm Torque Max: Approximately 19.2 Nm (14.17 lb-ft) @ 7250 rpm Fuel System Induction: Bosch electronic fuel injection (EFI) with 46mm throttle body Fuel Type: Unleaded gasoline, minimum 91 octane Lubrication Oil Type: Fully synthetic motorcycle oil (e.g., Motorex Power Synt 4T 15W-50 or equivalent API SG/SH/SJ/SL) Oil Capacity: 1.1 liters (1.16 US qt) without filter change, 1.2 liters (1.27 US qt) with filter change Emission Control Catalytic Converter: Yes 🔧 Transmission Standard Type: 6-speed, claw-shifted, constant mesh Optional Optional: N/A Features Clutch Type: Wet multi-disc clutch, hydraulically operated Final Drive: Chain drive (520 O-ring chain) 📐 Dimensions Exterior Length: Approx. 2005 mm (78.9 in) Width: Approx. 873 mm (34.4 in) (including mirrors) Height: Approx. 1267 mm (49.9 in) (seat height approx. 800 mm / 31.5 in) Wheelbase: Approx. 1341 mm (52.8 in) Weights Dry Weight: Approx. 126 kg (277.8 lbs) Curb Weight: Approx. 136 kg (299.8 lbs) (with all fluids) Gross Vehicle Weight Rating: Approx. 320 kg (705.5 lbs) Fuel Tank Capacity: 11 liters (2.9 US gal) 🛡️ Safety Features Ratings ABS: Optional on some...