The 200 EXC SIX DAYS is a high-performance dual-sport and enduro motorcycle, renowned for its agile handling and powerful, compact two-stroke engine. Produced across several years, including 1999 through 2010, this model is a testament to a strong off-road racing heritage. The SIX DAYS editions often feature unique graphics and upgraded components, celebrating success in the International Six Days Enduro. Engineered for enthusiast riders and competitive racers, the 200 EXC SIX DAYS offers precise control and robust performance in demanding off-road environments, making it a distinguished choice in its segment. This comprehensive factory service repair manual in English provides detailed guidance for the maintenance and repair of the 200 EXC SIX DAYS. Covering a wide range of systems, including the engine, fuel, ignition, cooling, transmission, suspension, and brakes, this manual offers in-depth procedures from routine maintenance to complete component overhauls. It is designed to assist owners, mechanics, and technicians in understanding, servicing, and troubleshooting the motorcycle effectively. With detailed technical specifications, troubleshooting guides, and step-by-step instructions, this manual is an essential resource for ensuring the optimal performance and longevity of your vehicle. 🏷️ Basic Information Identification Make: KTM Model: 200 EXC SIX DAYS Model Variant: 200 EXC SIX DAYS Body Style: Dual-Sport / Enduro Motorcycle Codes Vin Code Engine Type: Typically 'F' for Four-Stroke Vin Code Model Designator: Varies by specific EXC generation, but often indicates Off-Road/Enduro 👋 Introduction Market Position Segment: High-performance off-road/enduro motorcycle Target Audience: Enthusiast riders, mechanics, competitive racers Competitive Analysis Competitors: Husqvarna TE250, Yamaha WR250, Honda CRF250X, Suzuki RM-Z250, Kawasaki KX250 Key Features Engine Configuration: Compact and powerful two-stroke engine Suspension Design: Advanced WP suspension components Handling: Agile and precise handling characteristics Six Days Edition Specialties: Often includes specific graphics, upgraded components, and sometimes different tuning from standard models 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Manual Language: English Format: PDF Download Applicable Years: 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010 Page Count Estimated Page Count: 300-400 pages (typical for this type of manual) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, disassembly, assembly, tuning, specifications Fuel System: Carburetor tuning and rebuilding (e.g., Mikuni VM series), fuel lines, tank maintenance Ignition System: CDI unit, spark plug selection, troubleshooting Cooling System: Radiator, coolant specifications, pump maintenance, bleeding procedures Exhaust System: Muffler, header pipe, packing replacement, torque specifications Transmission: Clutch operation, gearbox disassembly/assembly, oil specifications, shift mechanism Suspension Front: Fork servicing, oil level and type, seal replacement, valving, spring rates, adjustments Suspension Rear: Monoshock servicing, linkage lubrication, shock absorber adjustments, seal replacement Brakes Front: Caliper maintenance, piston seals, brake pad replacement, fluid type, bleeding, rotor specifications Brakes Rear: Caliper maintenance, piston seals, brake pad replacement, fluid type, bleeding, rotor specifications Electrical System: Wiring diagrams, battery maintenance, stator, regulator/rectifier, lighting, switches Chassis Frame: Frame inspection, headstock bearing maintenance, swingarm lubrication, bolt torque specifications Wheels Tires: Spoke tensioning, wheel bearing replacement, tire pressure recommendations, rim specifications Bodywork: Fairing removal/installation, seat, plastics Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, spark plug inspection, air filter cleaning Troubleshooting: Diagnostic flowcharts for common issues (e.g., starting problems, overheating) Engine Rebuild: Piston, rings, cylinder head, crankshaft, valve timing, compression testing Suspension Rebuild: Fork seal replacement, shock absorber rebuild procedures Brake System Service: Bleeding, pad replacement, caliper overhaul Electrical Diagnostics: Fault finding using wiring diagrams, component testing Carburetor Tuning: Jetting recommendations for various conditions, idle speed adjustment Technical Depth Depth Of Information: Comprehensive (from basic maintenance to full engine and component rebuilds) Diagnostic Capability: Advanced diagnostics and troubleshooting guidance Service Data: Includes detailed torque specifications, clearances, and fluid capacities 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchable Text: Likely (as it's a factory manual) Print Quality Scalability: High (printable at various sizes without quality loss) Binding Type Digital Format: N/A (Digital Download) Paper Type Digital Format: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, 2-stroke, liquid-cooled Displacement: 193 cc (approximately) Bore X Stroke: Typically around 62.5 mm x 65 mm (exact figures can vary slightly by year) Compression Ratio: Typically around 12.5:1 to 13.5:1 (check specific year manual) Valve Train: Reed valve induction, exhaust control (e.g., KTM's Power-Jet system or similar) Performance Horsepower Approximate: Around 30-35 HP (at crankshaft, varies by year and tuning) Torque Approximate: Around 20-22 lb-ft (at crankshaft, varies by year and tuning) Fuel System Carburetor Type: Mikuni VM series (e.g., VM38 or similar) or Keihin PWK Fuel Type: Unleaded gasoline (91+ octane recommended) Oil Mixture: 2-stroke oil pre-mix at recommended ratio (e.g., 50:1 or 40:1 depending on oil and usage) Lubrication Engine Oil Type: SAE 10W-50 2-stroke synthetic oil for premix 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Clutch Type: Wet multi-disc clutch, hydraulically operated Features Gear Ratios: Specific gear ratios are detailed in the manual, crucial for off-road performance tuning Final...