🏷️ Basic Information Identification Make: KTM Model: 450 EXC, 450 XC-W, 500 EXC, 500 XC-W Model Variants: EXC EU, EXC AUS, EXC SIX DAYS EU, XC-W USA, EXC USA Year Covered: 2012-2013 Codes Engine Codes: LC4 4-stroke (specific codes not provided in product info, but typically derived from chassis VIN) 👋 Introduction Market Position Target Audience: KTM owners, DIY mechanics, professional repair shops, enthusiasts performing their own maintenance and repairs. Category: Dual-Sport / Off-Road Performance Motorcycles Competitive Analysis Value Proposition: Affordable, instant access to comprehensive service information, enabling cost savings on repairs and maintenance compared to professional labor rates. Key Features Delivery Method: Instant download, FREE DELIVERY WORLDWIDE Content Highlight: Covers specific model variants across multiple regions, including detailed engine, electrical, and fuel system information. 📋 Manual Details Coverage Areas Regions Covered: European (EU), Australian (AUS), United States (USA) Page Count Page Count: 313 Manual Type Manual Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Ebook 📖 Manual Coverage Systems Covered Engine Systems: Engine Removal/Refitting, Engine Disassembly, Servicing Individual Components, Engine Assembly Electrical Systems: Electrical System Diagnostics and Repair, Wiring Diagrams Fuel Systems: Fuel System Maintenance and Repair Chassis Suspension Brakes: Implied coverage through general service information and component servicing (specific details not itemized but expected in a comprehensive service manual) General Information: Includes service information, general operation principles, and safety precautions. Technical Specifications: Provides critical data like torque values, clearances, capacities, and electrical specifications. Procedures Included Maintenance Procedures: Periodic Maintenance Schedule, General Maintenance Tasks Troubleshooting Procedures: Trouble Shooting Guides Assembly Disassembly: Detailed step-by-step procedures for engine and component removal, disassembly, and reassembly. Troubleshooting: Systematic approach to diagnosing and rectifying common and uncommon issues across various vehicle systems. Technical Depth Technical Depth: Comprehensive, covering from general information to detailed component servicing and electrical diagnostics. Scope Of Repair: Covers everything from routine maintenance and minor adjustments to major engine overhauls and electrical system repairs. 📊 Manual Specifications File Format File Type: PDF Searchability: PDF format allows for keyword searching of specific topics and components. Print Quality Printability: Printable pages for shop use Binding Type Binding Type: Digital (PDF Ebook) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: LC4 Single-cylinder, 4-stroke engine (Liquid-cooled) Engine Displacement 450: Approximately 450cc (specific bore/stroke not provided in product info) Engine Displacement 500: Approximately 500cc (specific bore/stroke not provided in product info) Performance Horsepower: Specific figures vary by model year and tuning, but typically in the range of 50-60 HP for these models (refer to manual for exact figures). Torque: Specific figures vary by model year and tuning (refer to manual for exact figures). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Keihin throttle body is common for this era. Fuel Type: Unleaded gasoline (Refer to manual for specific octane rating) 🔧 Transmission Standard Transmission Type: 6-speed sequential manual gearbox Features Clutch Type: Hydraulically operated PASC™ (Anti-hopping clutch) wet multi-disc clutch Gear Ratios: Specific gear ratios are detailed within the manual. Transmission Fluid: Requires specific motorcycle transmission oil. Refer to manual for precise specifications and capacity. 📐 Dimensions Weights Dry Weight Approx: Approximately 110-120 kg (242-265 lbs) depending on model and specific configuration. Consult manual for precise figures. Wet Weight Approx: Approximately 125-135 kg (275-300 lbs) with fluids. Consult manual for precise figures. 🛡️ Safety Features Active Features Braking System: Hydraulic disc brakes front and rear, typically Brembo calipers. Specifications for pads, rotors, and fluid are in the manual. Suspension System: WP Suspension (USD front forks, Monoshock rear). Adjustments and service procedures are covered. Passive Features Lighting: Headlight, taillight, turn signals (model dependent), brake light. Electrical section covers bulb types and diagnostics. 💡 Technology Features Infotainment Instrumentation: Digital LCD dashboard providing speed, RPM, trip meter, clock, and indicator lights. Specific functions and settings are explained in the manual. Driver Assistance Traction Control: Typically not equipped on these off-road models from this era; focus is on rider control. Connectivity Diagnostic Ports: Diagnostic connectors for electronic fault finding are present. The manual will guide technicians on accessing and interpreting diagnostic codes. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10-15 hours of riding or annually. Refer to manual for precise intervals based on usage type (e.g., race vs. recreational). Oil Change Interval Air Filter Cleaning Interval: Recommended after every few rides or in dusty conditions. Refer to manual. Valve Clearance Check Interval: Typically around 30-50 hours of riding. Refer to manual for exact interval. Fluid Specifications Engine Oil Type: High-quality synthetic 4-stroke motorcycle oil. Specific viscosity (e.g., 10W-50 or 10W-60) and API/JASO ratings will be in the manual. Motorex is often the recommended brand. Coolant Type: Ethylene glycol-based coolant with corrosion inhibitors. Refer to manual for specific mix ratio and capacity. Brake Fluid Type: DOT 4 hydraulic brake fluid. Refer to manual for confirmation. Known Issues Common Wear Items:...