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KYMCO Mongoose KXR 50 90 ATV Worksho Repair Service Manual

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$133.00
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The Mongoose KXR 50/90 is an All-Terrain Vehicle designed for versatile use, known for its engineering quality and reliability. This model, from a reputable brand, offers a balance of performance and user-friendliness, making it suitable for a range of recreational activities. Its design emphasizes durability and ease of operation, reflecting a commitment to providing accessible and dependable ATVs for riders. This comprehensive Workshop Repair Service Manual provides detailed guidance for maintaining and repairing your Mongoose KXR 50/90 ATV. It covers essential areas including engine, drivetrain, fuel, lubrication, brakes, chassis, steering, and electrical systems. The manual includes step-by-step repair instructions, preventative maintenance schedules, troubleshooting guides, and technical specifications, empowering professional technicians, mechanics, and DIY enthusiasts to keep their vehicle in optimal condition. 🏷️ Basic Information Identification Make: KYMCO Model: Mongoose KXR 50/90 Vehicle Type: ATV (All-Terrain Vehicle) Product Name: KYMCO Mongoose KXR 50 90 ATV Workshop Repair Service Manual PDF Download 👋 Introduction Market Position Target Market: Owners and technicians servicing the KYMCO Mongoose KXR 50 and 90 ATVs. Competitive Analysis Value Proposition: Provides factory-level repair and maintenance information for DIY or professional use, saving costs compared to dealership service. Key Features Comprehensiveness: Covers all major systems from engine to electrical and chassis. Instruction Clarity: Illustrated with clear, step-by-step instructions. Troubleshooting Capability: Includes dedicated troubleshooting sections for immediate problem-solving. Authenticity: Original KYMCO manual used by professional technicians. 📋 Manual Details Coverage Manual Type: Workshop Repair Service Manual Language: English Intended Audience: Professional Technicians, Mechanics, DIY Enthusiasts Searchable Text: Likely (common for PDF manuals) Printable: Yes (no restrictions noted) Zoomable Illustrations: Yes Page Count: Not explicitly stated, but implied to be comprehensive. File size can be up to 5GB. Format File Format: PDF (Portable Document Format) Delivery Method: Instant Digital Download File Compression: May be zipped (requires WinZip/WinRAR) 📖 Manual Coverage Systems Covered Engine: Engine Removal, Cylinder Head/Valves, Engine Cylinder/Piston, Crankcase/Crankshaft/Balance Shaft, Cooling System Drivetrain: Drive and Driven Pulleys, Final Reduction/Transmission System Fuel System: Fuel System Lubrication: Lubrication System Brakes: Brake System Chassis Steering: Chassis, Front Wheel/Front Suspension/Steering System, Rear Wheel/Axle/Suspension Electrical: Battery/Charging System, Electrical Equipment, Generator, Ignition System, Starting System Bodywork Cosmetics: Frame Covers/Exhaust Muffler Lighting Instruments: Bulbs Removal/Instrument/Horn Procedures Included Maintenance: Inspection/Adjustment, Preventative Maintenance, Routine Servicing Repair: Detailed Step-by-Step Repair Instructions, Component Repair, Full Rebuild Procedures Troubleshooting: Troubleshooting Guides, Problem Diagnosis, Immediate Fixes Restoration: Restoration Guidance Technical Depth Depth: Comprehensive (Repair, Service, Restore, Maintain, Rebuild, Diagnose) Diagnostic Level: Advanced Diagnostics, Troubleshooting Component Breakdowns: Detailed Engine Component Breakdowns, Exploded Views, Detailed Component Explosions Part Information: Detailed Part Numbers for All Aspects 📊 Manual Specifications File Format Digital Format: PDF File Size: Variable, up to 5GB Compatibility: Windows, Linux, Mac, iPad, Computer Print Quality Printability: High Quality, Printable from any computer/printer Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type 50Cc: Likely a single-cylinder, 2-stroke or 4-stroke air-cooled engine (typical for 50cc ATVs). Specific details would be in the manual. Engine Type 90Cc: Likely a single-cylinder, 2-stroke or 4-stroke air-cooled engine (typical for 90cc ATVs). Specific details would be in the manual. Performance Bore Stroke: Specific values not provided in the product description, but would be detailed in the manual. Horsepower Torque: Specific values not provided in the product description, but would be detailed in the manual. Fuel System Fuel Delivery: Likely Carbureted (common for this engine size and type). Manual will confirm details. Fuel Type: Unleaded gasoline. Manual will specify octane rating. Cooling System Cooling Method: Air-cooled (typical for these models). Manual will confirm. Ignition System Ignition Type: CDI (Capacitor Discharge Ignition) likely. Manual will provide specifics. 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) with torque converter is standard for this class of ATV. Manual will detail operation and maintenance. Features Drive System: Likely Chain Drive to Rear Axle. Manual will confirm. Gear Reduction: Final Reduction/Transmission System coverage implies details on reduction gearing. 📐 Dimensions Exterior Length Width Height: Specific dimensions not provided in the product description, but can be found in the manual or official KYMCO specifications. Weights Dry Weight: Specific weight not provided, but manual will likely list it. Payload Capacity: Not specified, but typical for youth/entry-level ATVs. 🛡️ Safety Features Active Features Braking System: Front and Rear Brakes (likely drum or disc). Manual covers Brake System in detail. Throttle Limiter: Often present on youth ATVs to control speed. Manual may cover adjustment or inspection. Passive Features Frame Construction: Steel frame. Manual covers frame inspection and repair. Lighting: Headlights and Taillight. Manual covers bulb replacement and electrical system. 💡 Technology Features Infotainment Infotainment System: Basic instrumentation (e.g., speedometer, neutral indicator) likely. No advanced infotainment features expected on this type of ATV. Driver Assistance Driver Assistance Features: None expected. Focus is on mechanical systems. Connectivity Connectivity Options: None expected. 🔧 Maintenance Service Intervals Oil Change:...
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Sku: 90283
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KYMCO Mongoose KXR 50 90 ATV Worksho Repair Service ManualKYMCO Mongoose KXR 50 90 ATV Worksho Repair Service ManualKYMCO Mongoose KXR 50 90 ATV Worksho Repair Service ManualKYMCO Mongoose KXR 50 90 ATV Worksho Repair Service Manual
The Mongoose KXR 50/90 is an All-Terrain Vehicle designed for versatile use, known for its engineering quality and reliability. This model, from a reputable brand, offers a balance of performance and user-friendliness, making it suitable for a range of recreational activities. Its design emphasizes durability and ease of operation, reflecting a commitment to providing accessible and dependable ATVs for riders. This comprehensive Workshop Repair Service Manual provides detailed guidance for maintaining and repairing your Mongoose KXR 50/90 ATV. It covers essential areas including engine, drivetrain, fuel, lubrication, brakes, chassis, steering, and electrical systems. The manual includes step-by-step repair instructions, preventative maintenance schedules, troubleshooting guides, and technical specifications, empowering professional technicians, mechanics, and DIY enthusiasts to keep their vehicle in optimal condition.
🏷️ Basic Information
Identification
Make:
KYMCO
Model:
Mongoose KXR 50/90
Vehicle Type:
ATV (All-Terrain Vehicle)
Product Name:
KYMCO Mongoose KXR 50 90 ATV Workshop Repair Service Manual PDF Download
👋 Introduction
Market Position
Target Market:
Owners and technicians servicing the KYMCO Mongoose KXR 50 and 90 ATVs.
Competitive Analysis
Value Proposition:
Provides factory-level repair and maintenance information for DIY or professional use, saving costs compared to dealership service.
Key Features
Comprehensiveness:
Covers all major systems from engine to electrical and chassis.
Instruction Clarity:
Illustrated with clear, step-by-step instructions.
Troubleshooting Capability:
Includes dedicated troubleshooting sections for immediate problem-solving.
Authenticity:
Original KYMCO manual used by professional technicians.
📋 Manual Details
Coverage
Manual Type:
Workshop Repair Service Manual
Language:
English
Intended Audience:
Professional Technicians, Mechanics, DIY Enthusiasts
Searchable Text:
Likely (common for PDF manuals)
Printable:
Yes (no restrictions noted)
Zoomable Illustrations:
Yes
Page Count:
Not explicitly stated, but implied to be comprehensive. File size can be up to 5GB.
Format
File Format:
PDF (Portable Document Format)
Delivery Method:
Instant Digital Download
File Compression:
May be zipped (requires WinZip/WinRAR)
📖 Manual Coverage
Systems Covered
Engine:
Engine Removal, Cylinder Head/Valves, Engine Cylinder/Piston, Crankcase/Crankshaft/Balance Shaft, Cooling System
Drivetrain:
Drive and Driven Pulleys, Final Reduction/Transmission System
Fuel System:
Fuel System
Lubrication:
Lubrication System
Brakes:
Brake System
Chassis Steering:
Chassis, Front Wheel/Front Suspension/Steering System, Rear Wheel/Axle/Suspension
Electrical:
Battery/Charging System, Electrical Equipment, Generator, Ignition System, Starting System
Bodywork Cosmetics:
Frame Covers/Exhaust Muffler
Lighting Instruments:
Bulbs Removal/Instrument/Horn
Procedures Included
Maintenance:
Inspection/Adjustment, Preventative Maintenance, Routine Servicing
Repair:
Detailed Step-by-Step Repair Instructions, Component Repair, Full Rebuild Procedures
Troubleshooting:
Troubleshooting Guides, Problem Diagnosis, Immediate Fixes
Restoration:
Restoration Guidance
Technical Depth
Depth:
Comprehensive (Repair, Service, Restore, Maintain, Rebuild, Diagnose)
Diagnostic Level:
Advanced Diagnostics, Troubleshooting
Component Breakdowns:
Detailed Engine Component Breakdowns, Exploded Views, Detailed Component Explosions
Part Information:
Detailed Part Numbers for All Aspects
📊 Manual Specifications
File Format
Digital Format:
PDF
File Size:
Variable, up to 5GB
Compatibility:
Windows, Linux, Mac, iPad, Computer
Print Quality
Printability:
High Quality, Printable from any computer/printer
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type 50Cc:
Likely a single-cylinder, 2-stroke or 4-stroke air-cooled engine (typical for 50cc ATVs). Specific details would be in the manual.
Engine Type 90Cc:
Likely a single-cylinder, 2-stroke or 4-stroke air-cooled engine (typical for 90cc ATVs). Specific details would be in the manual.
Performance
Bore Stroke:
Specific values not provided in the product description, but would be detailed in the manual.
Horsepower Torque:
Specific values not provided in the product description, but would be detailed in the manual.
Fuel System
Fuel Delivery:
Likely Carbureted (common for this engine size and type). Manual will confirm details.
Fuel Type:
Unleaded gasoline. Manual will specify octane rating.
Cooling System
Cooling Method:
Air-cooled (typical for these models). Manual will confirm.
Ignition System
Ignition Type:
CDI (Capacitor Discharge Ignition) likely. Manual will provide specifics.
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission) with torque converter is standard for this class of ATV. Manual will detail operation and maintenance.
Features
Drive System:
Likely Chain Drive to Rear Axle. Manual will confirm.
Gear Reduction:
Final Reduction/Transmission System coverage implies details on reduction gearing.
📐 Dimensions
Exterior
Length Width Height:
Specific dimensions not provided in the product description, but can be found in the manual or official KYMCO specifications.
Weights
Dry Weight:
Specific weight not provided, but manual will likely list it.
Payload Capacity:
Not specified, but typical for youth/entry-level ATVs.
🛡️ Safety Features
Active Features
Braking System:
Front and Rear Brakes (likely drum or disc). Manual covers Brake System in detail.
Throttle Limiter:
Often present on youth ATVs to control speed. Manual may cover adjustment or inspection.
Passive Features
Frame Construction:
Steel frame. Manual covers frame inspection and repair.
Lighting:
Headlights and Taillight. Manual covers bulb replacement and electrical system.
💡 Technology Features
Infotainment
Infotainment System:
Basic instrumentation (e.g., speedometer, neutral indicator) likely. No advanced infotainment features expected on this type of ATV.
Driver Assistance
Driver Assistance Features:
None expected. Focus is on mechanical systems.
Connectivity
Connectivity Options:
None expected.
🔧 Maintenance
Service Intervals
Oil Change:
Refer to the manual for specific intervals and oil type. Typically every 100-200 hours or annually.
Air Filter:
Frequent cleaning or replacement recommended, especially in dusty conditions. Manual will detail procedure.
Spark Plug:
Inspection and replacement at regular intervals. Manual will specify type and gap.
Fluid Specifications
Engine Oil Type:
Manual will specify viscosity grade (e.g., SAE 10W-40) and API classification. Likely motorcycle-specific oil.
Gear Oil Type:
Manual will specify type and capacity for the final drive/transmission.
Brake Fluid Type:
Manual will specify DOT specification (e.g., DOT 3 or DOT 4).
Known Issues
Carburetor Cleaning:
Common maintenance item for small engines, especially if stored with fuel. Manual covers removal and cleaning.
Belt Wear:
CVT drive belts can wear over time and require replacement. Manual covers inspection and replacement procedures.
Battery Maintenance:
Regular charging and terminal cleaning is important for reliable starting. Manual covers the charging system.
📚 Vehicle History
Brand Heritage
Manufacturer:
KYMCO (Kwang Yang Motor Co., Ltd.) is a Taiwanese manufacturer of scooters, motorcycles, ATVs, and utility vehicles.
Model Evolution
Mongoose Line:
The Mongoose line is KYMCO's range of sport and youth ATVs, known for offering good value.
Production
Production Years:
Specific production years for the Mongoose KXR 50/90 are not detailed in the product description, but this manual likely covers a range of years.
🏆 Awards & Recognition
Recognitions
Brand Reputation:
KYMCO generally offers reliable and competitively priced ATVs, particularly in the youth and entry-level segments.
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