The X 500 is a mid-size maxi-scooter designed for urban commuting and light touring, offering a comfortable riding position, ample storage, and a capable engine for diverse riding conditions. Building on a reputation for producing quality vehicles, the X 500 aims to provide a blend of performance and practicality, competing in a segment with established models from other major manufacturers. Its engineering focuses on reliability and rider comfort, making it a suitable choice for daily transportation and longer journeys. This comprehensive workshop service repair manual provides complete factory service and repair information for the X 500. It covers all major systems, including the engine, fuel system, cooling system, exhaust, transmission, chassis, brakes, and electrical system. The manual details regular maintenance procedures, troubleshooting common and uncommon issues, step-by-step repair instructions, and complete rebuild procedures for the engine and transmission. Technical specifications, including torque values and fluid requirements, are also provided, empowering owners and technicians to effectively maintain, diagnose, and repair the vehicle. 🏷️ Basic Information Identification Make: Kymco Model: X 500 Type: Motorcycle 👋 Introduction Market Position Segment: Mid-size maxi-scooter, positioned for urban commuting and light touring Competitive Analysis Competitors: Yamaha TMAX, Suzuki Burgman 400, Honda Forza 350/750, BMW C 400 GT Key Features Feature List: Comfortable riding position, ample storage, capable engine for varied conditions Manual Value Benefit: Essential for DIY maintenance, repair, and optimization, reducing reliance on costly dealership services 📋 Manual Details Coverage Areas Coverage: Complete factory service and repair Page Count Pages: Hundreds (exact number not specified, indicative of comprehensive coverage) Manual Type Type: Workshop Service Repair Manual Language Language: English (assumed based on typical market distribution, though not explicitly stated) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete overhaul, diagnosis, troubleshooting, performance tuning Fuel System: Fuel injection system, fuel pump, injectors, fuel lines, EVAP system Cooling System: Radiator, coolant, water pump, thermostat, cooling fan Exhaust System: Exhaust pipes, muffler, catalytic converter, lambda sensors Transmission: Automatic transmission (CVT), clutch operation, gear ratios, maintenance Chassis: Frame, suspension (front and rear), steering system Brakes: Hydraulic brake system (front and rear), brake pads, discs, calipers, ABS system (if equipped) Electrical System: Battery, charging system, ignition system, lighting, wiring diagrams, ECU Bodywork And Trim: Fairings, panels, seat, handlebars, accessories Wheels And Tires: Wheel removal and installation, tire pressure, tire types Procedures Included Maintenance: Regular scheduled maintenance, oil changes, filter replacements, fluid checks Troubleshooting: Diagnostic procedures for common and uncommon issues, fault codes Repair: Step-by-step repair instructions for all major components and systems Rebuild: Complete engine and transmission rebuild procedures Installation: Installation of genuine and aftermarket parts and accessories Specifications: Torque specifications, clearances, adjustments Technical Depth Depth: Comprehensive: from basic maintenance to full engine rebuilds and advanced diagnostics 📊 Manual Specifications File Format Format: PDF Print Quality Quality: High resolution, suitable for printing individual pages or the entire manual Binding Type Type: Digital (PDF) - printing and binding not included in download Paper Type Type: N/A (Digital Format) Searchability Feature: Searchable text for quick information retrieval ⚙️ Engine Specifications Primary Engine Type: 4-stroke, Liquid-cooled, SOHC, 4-valve Displacement: Approximately 498.5 cc (specific to X 500 variants, exact value may vary slightly) Bore X Stroke: e.g., 94.0 mm x 71.0 mm (typical for this displacement, verify with manual) Compression Ratio: e.g., 10.0:1 (typical, verify with manual) Performance Horsepower: Approx. 37-39 HP (verify with specific model year documentation) Torque: Approx. 45-48 Nm (verify with specific model year documentation) Fuel System System: Electronic Fuel Injection (EFI) Ignition Type: Electronic ignition (CDI or ECU controlled) Lubrication System: Forced lubrication (Wet sump) Starting System: Electric starter 🔧 Transmission Standard Type: Automatic Continuously Variable Transmission (CVT) Optional Type: N/A (CVT is standard for this model class) Features Drive: Belt drive to rear wheel Fluid Type: Specific CVT fluid (refer to manual for exact specification, e.g., JATCO CVT fluid equivalent or manufacturer specific) Fluid Capacity Capacity: Refer to manual for precise capacity, typically around 1.5-2.0 liters for CVT servicing. 📐 Dimensions Exterior Length: Approx. 2250 mm (verify with manual) Width: Approx. 800 mm (verify with manual) Height: Approx. 1400 mm (verify with manual) Wheelbase: Approx. 1550 mm (verify with manual) Weights Curb Weight: Approx. 220-230 kg (verify with manual) Payload Capacity: Refer to manual for specific load limits Cargo Underseat Storage: Generous under-seat storage typical for maxi-scooters, capable of holding one full-face helmet 🛡️ Safety Features Ratings Ratings: Not applicable (Motorcycle safety is rated differently than cars, refer to specific motorcycle safety organizations if available) Active Features ABS: Anti-lock Braking System (ABS) available on some variants/optional Lighting: Halogen or LED headlights, taillights, and turn signals Passive Features Frame Construction: Steel frame for rigidity and rider protection Braking System: Dual disc front brakes, single disc rear brake for strong stopping power 💡 Technology Features Infotainment Dashboard: Digital/analog combination dashboard with speed, RPM, fuel level, odometer, trip meter, clock,...