🏷️ Basic Information Identification Make: Land Rover Model: Defender Engine: 300TDI Years Covered: 1994-2006 Codes Model Codes: Defender 90, Defender 110, Defender 130 (platform variants) 👋 Introduction Market Position Segment: Rugged, off-road focused utility vehicle Competitive Analysis Key Competitors Era: Jeep Wrangler, Toyota Land Cruiser (earlier generations), Mercedes-Benz G-Class Key Features Vehicle Philosophy: Simplicity, durability, extreme off-road capability, utilitarian design 📋 Manual Details Coverage Areas Geographical Coverage: Global (primarily for models sold in markets with 300TDI engine) Trim Levels: Covers standard Defender models equipped with the 300Tdi engine, regardless of body style (90, 110, 130, hardtop, soft-top, station wagon). Page Count Estimated Page Count: Hundreds of pages (typical for comprehensive workshop manuals) Manual Type Manual Type: Workshop Service and Repair Manual Language Language: English Format Delivery Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine (300TDI), Transmission (Manual & Automatic), Transfer Case, Drivelines Chassis: Suspension (Coil Spring), Steering, Brakes (Front Disc, Rear Disc/Drum), Axles Electrical: Wiring Diagrams, Lighting, Instrumentation, Battery, Charging System, Starter, Body Control Modules Bodywork: Body Panels, Doors, Windows, Seats, Interior Trim, Chassis Frame Fuel System: Fuel tank, lines, filters, injection pump (Bosch VE), injectors. Exhaust System: Exhaust manifold, pipes, muffler, catalytic converter (where fitted). Air Induction: Air cleaner, intake manifold, turbocharger system (including intercooler if applicable). Procedures Included Maintenance: Periodic Service Schedules, Fluid Changes, Filter Replacements, Lubrication Repair: Engine Overhaul, Transmission Repair, Suspension Component Replacement, Brake System Overhaul, Electrical Component Diagnosis and Repair Troubleshooting: Diagnostic Charts, Common Fault Identification, Symptom-Based Troubleshooting Engine Diagnostics: Compression testing, cylinder leak-down testing, injection timing checks, fault code interpretation (if applicable). Clutch Replacement: Step-by-step instructions for clutch assembly replacement on manual transmission models. Brake System Maintenance: Brake pad replacement, caliper overhaul, disc/drum machining or replacement, bleeding procedures. Cooling System Maintenance: Radiator, fan, water pump, thermostat replacement, coolant flush and refill. Technical Depth Depth: Comprehensive: From routine maintenance to full engine/transmission rebuilds, including diagnostics and wiring schematics. Torque Specifications: Detailed torque values for all critical fasteners across various systems. Diagnostic Tools: Recommendations for specialized tools required for specific diagnostic and repair tasks. Wiring Diagrams Detail: Comprehensive schematics for engine management, lighting, instrumentation, and body electricals. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Full Printable Zoom Functionality Zoom Capability: Zoom IN/OUT enabled Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder Turbocharged Diesel Displacement: 2.5 Liters (2496 cc) Bore X Stroke: 90.4 mm x 97.0 mm Compression Ratio: 21.0:1 Power Output: Approx. 111 hp (83 kW) at 4000 rpm Torque Output: Approx. 195 lb-ft (265 Nm) at 1800 rpm Fuel System Fuel Injection: Indirect injection with Bosch VE rotary-type injection pump Engine Management ECU: Lucas ECUs common in this era Cooling System Coolant Type: Ethylene Glycol based coolant (e.g., Castrol SF/Anti-freeze, Briton Part No. RTC1073) Lubrication Engine Oil Type: API CD or CE grade, SAE 15W-40 or 20W-50 (depending on climate) Oil Capacity: Approx. 6.7 liters (including filter) 🔧 Transmission Standard Gearbox Type: 5-speed Manual (LT77 or R380 gearboxes) Optional Gearbox Type: 4-speed Automatic (ZF 4HP22 common on some export models) Features Transfer Case: Permanent 4-wheel drive with lockable center differential (LT230 transfer box) Fluid Specifications Manual Gearbox Oil: API GL-4, SAE 80W-90 or 75W-90 synthetic Automatic Gearbox Oil: Dexron II/III (ZF 4HP22) Transfer Case Oil: API GL-4, SAE 80W-90 📐 Dimensions Exterior Wheelbase: 90-inch (2286 mm), 110-inch (2794 mm), 130-inch (3226 mm) Length: Varies by model (e.g., Defender 90 approx. 3720 mm, Defender 110 approx. 4700 mm) Weights Curb Weight: Approx. 1800-2200 kg depending on configuration 🛡️ Safety Features Ratings Crash Test Ratings: Limited official NCAP ratings for this era; designed for robustness over crash energy absorption in modern terms. Active Features Braking System: Front ventilated discs, rear discs (or drums on some earlier/base models) ABS: Optional on some later models, not standard. Passive Features Seat Belts: Standard seat belts, sometimes lap belts in rear bench seats depending on market/spec. Rollover Protection: Roll-over protection system (ROPS) often integrated into chassis/cage structure. 💡 Technology Features Infotainment Audio System: Basic radio/cassette or CD players, often aftermarket upgrades. Dashboard: Simple, functional dashboard with essential gauges and controls. No advanced digital displays typical of modern vehicles. Driver Assistance ABS Availability: Optional on later models, not widespread. Connectivity Electronics Complexity: Relatively simple electrical system compared to modern vehicles, focusing on core functions. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 6,000 miles (9,600 km) or 12 months, whichever comes first. Fuel Filter Replacement: Approximately every 12,000 miles (19,200 km). Air Filter Replacement: Approximately every 12,000 miles (19,200 km) or as needed in dusty conditions. Fluid Specifications Coolant Capacity: Approx. 13 liters Brake Fluid Type: DOT 3 or DOT 4 Known Issues Common Weak Points: Rust (especially chassis, bulkheads, door bottoms), oil leaks from engine and gearbox, overheating (ensure...