Land Rover Defender 90 1990 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Land Rover Model: Defender 90 Year: 1990 Codes Chassis Code: LD 👋 Introduction Market Position Target Audience: Land Rover Defender 90 owners and mechanics Value Proposition: Provides official dealer-level repair information for DIY enthusiasts and professional mechanics Competitive Analysis Manual Type Advantage: Comprehensive, official factory documentation versus generic aftermarket guides Key Features Ease Of Use: Designed to be simple to use, with clear instructions and diagrams Completeness: Covers every part of the vehicle, from basic maintenance to in-depth repairs 📋 Manual Details Coverage Areas Primary Coverage: Complete factory service and repair for Land Rover Defender 90 Scope: All mechanical, electrical, and body systems Page Count Estimated Page Count: Estimated 500-700 pages (typical for comprehensive factory manuals of this era) Manual Type Type: Factory Service Repair Manual Distinction: Distinguishes from an owner's manual by providing detailed repair procedures and specifications Language Language: English Format Format: PDF Accessibility: Zoom In/Out functionality Software Requirement: Requires Adobe PDF Reader Compatibility Operating Systems: Compatible with all versions of Windows and Mac 📖 Manual Coverage Systems Covered Engine: Comprehensive engine overhaul, diagnostics, tuning, and component replacement Fuel System: Fuel injection system diagnosis, repair, pump, injectors, fuel lines, and filters Cooling System: Radiator, water pump, thermostat, hoses, fan, and coolant specifications Clutch: Clutch assembly, hydraulic system, master and slave cylinders, and adjustment Transmission: Manual gearbox and transfer box disassembly, reassembly, maintenance, and fluid specifications Drivetrain: Propeller shafts, universal joints, differential, and axle components Steering: Power steering system, steering box, linkages, and alignment specifications Suspension: Front and rear suspension, springs, shock absorbers, bushings, and control arms Brakes: Front disc brakes, rear drum brakes, hydraulic system, ABS (if equipped), and bleeding procedures Electrical: Complete wiring diagrams, lighting system, ignition, starting system, charging system, and accessory circuits Body And Chassis: Includes body panel removal, frame maintenance, doors, windows, and interior trim procedures Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug replacement, fluid checks and top-ups Diagnostics: Troubleshooting guides for various systems and common issues Repair Overhaul: Detailed step-by-step instructions for component disassembly, repair, and reassembly Specifications: Torque wrench settings, fluid capacities, engine tuning data, and general fitting instructions Troubleshooting: Specific troubleshooting trees and symptom-based diagnostic steps Technical Depth Depth: Comprehensive, covering all workshop procedures performed by official dealers Diagrams: Step-by-step diagrams for all workshop procedures 📊 Manual Specifications File Format File Type: PDF Compression: Requires WinZip or compatible extraction software Searchability: Likely searchable text content within the PDF, allowing for quick access to information Print Quality Printability: Printable pages (implied by PDF format) Binding Type Binding: N/A (Digital format) Paper Type Paper Quality: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Options 1990 Defender: Likely 2.5L Naturally Aspirated Diesel (12J/13J), 2.5L Turbo-Diesel (200Tdi from later 1990 models), or 2.5L Petrol (13H) Engine Tuning Data: Includes specific data for ignition timing, idle speed, fuel mixture (carbureted petrol), and injection timing (diesel) Performance Horsepower Range: Typically 60-85 hp for diesel, 90-110 hp for petrol variants of this era Torque Range: Torque figures vary significantly by engine, with diesels prioritizing low-end torque Fuel System Injection Type: Mechanical fuel injection (various types depending on diesel engine, e.g., Lucas CAV, Bosch VE) or Carburetor for petrol engines Engine Codes Examples Diesel Engines: Examples: 12J (2.5L NA Diesel), 13J (2.5L NA Diesel), 200Tdi (2.5L Turbo-Diesel - introduced late 1990) Petrol Engines: Example: 13H (2.5L Petrol) 🔧 Transmission Standard Gearbox Type: LT77 or R380 5-speed manual transmission Transfer Box: 2-speed LT230 transfer box with permanent four-wheel drive and center differential lock Optional Automatic Transmission: Uncommon for 1990 Defender 90, manual transmission was standard Features Gear Ratios: Detailed gear ratios for both main gearbox and transfer box provided 📐 Dimensions Exterior Wheelbase: 90 inches (2286 mm) Body Styles: Hardtop, Soft-top, Station Wagon Weights Curb Weight Range: Approximately 1600-1800 kg (3527-3968 lbs) depending on configuration 💡 Technology Features Infotainment Audio System: Basic AM/FM radio and cassette player were common options; often aftermarket units were installed Driver Assistance ABS: Anti-lock Braking System (ABS) was available as an option on some models, particularly later in the year or on higher trims. Connectivity Connectivity Features: Minimal by modern standards; primarily focused on vehicle function rather than connectivity. 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 3,000-6,000 miles (5,000-10,000 km) or 6-12 months, depending on usage and oil type Transmission Oil Change: Every 30,000 miles (50,000 km) or as specified for gearbox and transfer box Other Intervals: Includes intervals for fuel filters, air filters, coolant, brake fluid, and diff oil changes Fluid Specifications Engine Oil: API CD/CE or higher diesel engine oil, SAE 15W-40 or 10W-40 depending on climate. Petrol engines may use API SG or higher, SAE 10W-40. Transmission Fluid: Manual Gearbox: Typically GL-4 80W/90 gear oil. Transfer Box: GL-4 or GL-5 80W/90 gear oil. Coolant: Ethylene glycol-based antifreeze mixed with distilled water...
Troubleshooting guides for various systems and common issues
Repair Overhaul:
Detailed step-by-step instructions for component disassembly, repair, and reassembly
Specifications:
Torque wrench settings, fluid capacities, engine tuning data, and general fitting instructions
Troubleshooting:
Specific troubleshooting trees and symptom-based diagnostic steps
Technical Depth
Depth:
Comprehensive, covering all workshop procedures performed by official dealers
Diagrams:
Step-by-step diagrams for all workshop procedures
📊 Manual Specifications
File Format
File Type:
PDF
Compression:
Requires WinZip or compatible extraction software
Searchability:
Likely searchable text content within the PDF, allowing for quick access to information
Print Quality
Printability:
Printable pages (implied by PDF format)
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper Quality:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Options 1990 Defender:
Likely 2.5L Naturally Aspirated Diesel (12J/13J), 2.5L Turbo-Diesel (200Tdi from later 1990 models), or 2.5L Petrol (13H)
Engine Tuning Data:
Includes specific data for ignition timing, idle speed, fuel mixture (carbureted petrol), and injection timing (diesel)
Performance
Horsepower Range:
Typically 60-85 hp for diesel, 90-110 hp for petrol variants of this era
Torque Range:
Torque figures vary significantly by engine, with diesels prioritizing low-end torque
Fuel System
Injection Type:
Mechanical fuel injection (various types depending on diesel engine, e.g., Lucas CAV, Bosch VE) or Carburetor for petrol engines
Engine Codes Examples
Diesel Engines:
Examples: 12J (2.5L NA Diesel), 13J (2.5L NA Diesel), 200Tdi (2.5L Turbo-Diesel - introduced late 1990)
Petrol Engines:
Example: 13H (2.5L Petrol)
🔧 Transmission
Standard
Gearbox Type:
LT77 or R380 5-speed manual transmission
Transfer Box:
2-speed LT230 transfer box with permanent four-wheel drive and center differential lock
Optional
Automatic Transmission:
Uncommon for 1990 Defender 90, manual transmission was standard
Features
Gear Ratios:
Detailed gear ratios for both main gearbox and transfer box provided
📐 Dimensions
Exterior
Wheelbase:
90 inches (2286 mm)
Body Styles:
Hardtop, Soft-top, Station Wagon
Weights
Curb Weight Range:
Approximately 1600-1800 kg (3527-3968 lbs) depending on configuration
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio and cassette player were common options; often aftermarket units were installed
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was available as an option on some models, particularly later in the year or on higher trims.
Connectivity
Connectivity Features:
Minimal by modern standards; primarily focused on vehicle function rather than connectivity.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 3,000-6,000 miles (5,000-10,000 km) or 6-12 months, depending on usage and oil type
Transmission Oil Change:
Every 30,000 miles (50,000 km) or as specified for gearbox and transfer box
Other Intervals:
Includes intervals for fuel filters, air filters, coolant, brake fluid, and diff oil changes
Fluid Specifications
Engine Oil:
API CD/CE or higher diesel engine oil, SAE 15W-40 or 10W-40 depending on climate. Petrol engines may use API SG or higher, SAE 10W-40.
Transmission Fluid:
Manual Gearbox: Typically GL-4 80W/90 gear oil. Transfer Box: GL-4 or GL-5 80W/90 gear oil.
Coolant:
Ethylene glycol-based antifreeze mixed with distilled water (typically 50/50 ratio) providing freeze protection
Brake Fluid:
DOT 3 or DOT 4 brake fluid
Power Steering Fluid:
Specific hydraulic fluid or ATF (Automatic Transmission Fluid) as per manual
Known Issues
Common Wear Items:
Clutch wear, suspension bushings, exhaust system corrosion, oil leaks from engine/gearbox, starter motor issues
Diesel Engine Specifics:
Early diesel engines (e.g., 12J) can be prone to overheating if cooling system is not meticulously maintained. 200Tdi is more robust.
Electrical System Quirks:
Corrosion on connections, aging wiring harnesses, and sometimes issues with the ignition switch or warning lights.
Fluid Capacities
Engine Oil Capacity:
Approx. 5.7 liters (6 US quarts) for diesel engines, check manual for specific engine
Transmission Oil Capacity:
Approx. 2.5 liters for gearbox, 2.3 liters for transfer box (check manual for precise capacities)
📚 Vehicle History
Brand Heritage
Land Rover Legacy:
Defender is a direct descendant of the original Land Rover Series vehicles, renowned for off-road capability and ruggedness
Model Evolution
Defender Generation 1990:
This model represents the transition period, with the introduction of the 200Tdi engine becoming more prevalent later in the year. It continued the 'Defender' designation introduced in 1983 over the Series chassis.
Production
Manufacturing Location:
Solihull, England
🏆 Awards & Recognition
Recognitions
Off Road Acclaim:
The Land Rover Defender series consistently receives accolades for its legendary off-road prowess and durability, making it a favourite for expeditions and utility work.