LNAD ROVER DISCOVERY Service Repair Workshop Manual 1999

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🏷️ Basic Information Identification Make: Land Rover Model: Discovery Model Variant: Series II Model Year: 1999 Codes Chassis Code: LT / LA Engine Code Primary: 10P (4.0L V8 Petrol) Engine Code Secondary: 14P (4.6L V8 Petrol) Engine Code Diesel Primary: 16T (2.5L TD5 Diesel) 👋 Introduction Market Position Positioning: A premium, capable off-road and on-road SUV, the Discovery Series II was positioned as a robust, versatile vehicle for adventure and family use. This manual addresses the technical intricacies of this generation. Competitive Analysis Competitors: Competed with vehicles like the Jeep Grand Cherokee, Toyota Land Cruiser, Ford Explorer, and Mercedes-Benz ML-Class. Key Features Off Road Capability: Renowned for its off-road prowess thanks to features like the permanent four-wheel drive, lockable center differential, and optional Electronic Air Suspension (EAS) providing adjustable ride height. Interior Space: Spacious interior offering comfortable seating for up to seven occupants, with versatile cargo configurations. Durability: Built on a ladder frame chassis, contributing to its ruggedness and towing capability. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Workshop Manual Language: English Format: PDF Download Completeness: Complete, no missing pages Models Covered: All models and variants 📖 Manual Coverage Systems Covered Engine Mechanical: V8 Petrol (4.0L/4.6L), TD5 Diesel (2.5L) - Engine assembly, disassembly, overhaul, cylinder head, crankshaft, pistons, connecting rods, camshafts, timing system, lubrication system, cooling system, intake and exhaust systems. Engine Management: Fuel injection (GEMS, P38A ECU variants), ignition system, sensors, actuators, emission control systems, ECU diagnostics. Transmission: Automatic (ZF 4HP22, 5HP24) and Manual (R380) transmissions - overhaul, diagnosis, fluid specifications, clutch, torque converter, gear selection. Drivetrain: Transfer box (LT230), differentials (front, center, rear), driveshafts, constant velocity (CV) joints, hub assemblies, wheel bearings. Suspension: Coil spring suspension, Electronic Air Suspension (EAS) system - components, operation, diagnosis, height sensors, compressor, air springs, control unit. Brakes: ABS (Anti-lock Braking System), DSC (Dynamic Stability Control), EBD (Electronic Brakeforce Distribution), brake calipers, rotors, pads, brake lines, master cylinder, brake booster, parking brake. Steering: Power steering system, steering rack, power steering pump, steering column, steering wheel. Electrical System: Battery, alternator, starter motor, fuses, relays, wiring diagrams, lighting system, horn, ignition switch, power distribution. Body And Chassis: Body panels, doors, hinges, latches, windows, sunroof, roof rack, underbody protection, chassis frame inspection and repair. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, climate control, refrigerant system, blower motor, heater core, evaporator core, A/C compressor. Interior: Seats, seat belts, airbags, dashboard, instrument cluster, interior trim, door panels, headliner, floor mats. Chassis Electronics: BCM (Body Control Module), SLABS (Slave ECU for ABS/TC/HDC), EAS ECU, SRS (Supplemental Restraint System) module. Procedures Included Maintenance: Routine maintenance, oil changes, filter replacements, fluid checks and changes, lubrication points, tire rotation, brake checks, scheduled servicing. Troubleshooting: Diagnostic procedures, symptom analysis, fault finding for all major systems, wiring harness testing, sensor testing, common issue diagnosis. Repair: Step-by-step repair instructions for all components and systems, component replacement, assembly and disassembly of mechanical and electrical parts. Rebuilding: Complete engine and transmission rebuilding procedures, including specifications and tolerances. Restoration: Guidance on restoring original specifications and functionality. Diagnostics: On-board diagnostics (OBD-II) procedures, fault code reading and clearing, live data interpretation for engine management and chassis electronics. Calibration: EAS system calibration, steering angle sensor calibration, ride height adjustments. Technical Depth Depth: Comprehensive, from basic maintenance to advanced component overhaul and diagnostics. Suitable for professional mechanics and experienced DIY enthusiasts. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick information retrieval. Printability: Printable pages for workshop use. Quality: High-resolution scans, clear diagrams and text. Binding Type Binding: Digital Download (N/A for physical binding) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type Petrol: Rover V8 Displacement Petrol Liters: 4.0 (3950 cc) Displacement Petrol Liters Optional: 4.6 (4597 cc) Bore X Stroke 4.0L: 94.0 mm x 71.1 mm Bore X Stroke 4.6L: 94.0 mm x 82.0 mm Compression Ratio 4.0L: 8.13:1 Compression Ratio 4.6L: 8.75:1 Horsepower 4.0L Approx: 182 hp @ 4750 rpm Horsepower 4.6L Approx: 217 hp @ 4750 rpm Torque 4.0L Approx: 230 lb-ft @ 3250 rpm Torque 4.6L Approx: 280 lb-ft @ 3250 rpm Engine Type Diesel: 5-cylinder Turbocharged Diesel (TD5) Displacement Diesel Liters: 2.5 (2498 cc) Bore X Stroke Diesel: 94.0 mm x 90.0 mm Compression Ratio Diesel: 19.25:1 Horsepower Diesel Approx: 134 hp @ 4200 rpm Torque Diesel Approx: 221 lb-ft @ 1900 rpm Fuel System Fuel Injection Petrol: Multi-point Fuel Injection (MPFI) - GEMS or Bosch Motronic, depending on market and specific model year. Fuel Injection Diesel: Direct injection, electronically controlled (EDC) with Lucas/Delphi common rail system. Fuel Type Petrol: Unleaded gasoline (91 RON minimum) Fuel Type Diesel: Diesel fuel 🔧 Transmission Standard Transmission Type Standard: 4-speed Automatic (ZF 4HP22 EH) Optional Transmission Type Optional: 5-speed Manual (R380) Optional Petrol Transmission Type Optional Petrol: 5-speed Automatic (ZF 5HP24) Features Automatic Features: Electronic control, selectable...

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Description

🏷️ Basic Information

Identification

Make:

Land Rover

Model:

Discovery

Model Variant:

Series II

Model Year:

Codes

Chassis Code:

LT / LA

Engine Code Primary:

10P (4.0L V8 Petrol)

Engine Code Secondary:

14P (4.6L V8 Petrol)

Engine Code Diesel Primary:

16T (2.5L TD5 Diesel)

👋 Introduction

Market Position

Positioning:

A premium, capable off-road and on-road SUV, the Discovery Series II was positioned as a robust, versatile vehicle for adventure and family use. This manual addresses the technical intricacies of this generation.

Competitive Analysis

Competitors:

Competed with vehicles like the Jeep Grand Cherokee, Toyota Land Cruiser, Ford Explorer, and Mercedes-Benz ML-Class.

Key Features

Off Road Capability:

Renowned for its off-road prowess thanks to features like the permanent four-wheel drive, lockable center differential, and optional Electronic Air Suspension (EAS) providing adjustable ride height.

Interior Space:

Spacious interior offering comfortable seating for up to seven occupants, with versatile cargo configurations.

Durability:

Built on a ladder frame chassis, contributing to its ruggedness and towing capability.

📋 Manual Details

Coverage Areas

Manual Type:

Service and Repair Workshop Manual

Language:

English

Format:

PDF Download

Completeness:

Complete, no missing pages

Models Covered:

All models and variants

📖 Manual Coverage

Systems Covered

Engine Mechanical:

V8 Petrol (4.0L/4.6L), TD5 Diesel (2.5L) - Engine assembly, disassembly, overhaul, cylinder head, crankshaft, pistons, connecting rods, camshafts, timing system, lubrication system, cooling system, intake and exhaust systems.

Engine Management:

Fuel injection (GEMS, P38A ECU variants), ignition system, sensors, actuators, emission control systems, ECU diagnostics.

Transmission:

Automatic (ZF 4HP22, 5HP24) and Manual (R380) transmissions - overhaul, diagnosis, fluid specifications, clutch, torque converter, gear selection.

Drivetrain:

Transfer box (LT230), differentials (front, center, rear), driveshafts, constant velocity (CV) joints, hub assemblies, wheel bearings.

Suspension:

Coil spring suspension, Electronic Air Suspension (EAS) system - components, operation, diagnosis, height sensors, compressor, air springs, control unit.

Brakes:

ABS (Anti-lock Braking System), DSC (Dynamic Stability Control), EBD (Electronic Brakeforce Distribution), brake calipers, rotors, pads, brake lines, master cylinder, brake booster, parking brake.

Steering:

Power steering system, steering rack, power steering pump, steering column, steering wheel.

Electrical System:

Battery, alternator, starter motor, fuses, relays, wiring diagrams, lighting system, horn, ignition switch, power distribution.

Body And Chassis:

Body panels, doors, hinges, latches, windows, sunroof, roof rack, underbody protection, chassis frame inspection and repair.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system, climate control, refrigerant system, blower motor, heater core, evaporator core, A/C compressor.

Interior:

Seats, seat belts, airbags, dashboard, instrument cluster, interior trim, door panels, headliner, floor mats.

Chassis Electronics:

BCM (Body Control Module), SLABS (Slave ECU for ABS/TC/HDC), EAS ECU, SRS (Supplemental Restraint System) module.

Procedures Included

Maintenance:

Routine maintenance, oil changes, filter replacements, fluid checks and changes, lubrication points, tire rotation, brake checks, scheduled servicing.

Troubleshooting:

Diagnostic procedures, symptom analysis, fault finding for all major systems, wiring harness testing, sensor testing, common issue diagnosis.

Repair:

Step-by-step repair instructions for all components and systems, component replacement, assembly and disassembly of mechanical and electrical parts.

Rebuilding:

Complete engine and transmission rebuilding procedures, including specifications and tolerances.

Restoration:

Guidance on restoring original specifications and functionality.

Diagnostics:

On-board diagnostics (OBD-II) procedures, fault code reading and clearing, live data interpretation for engine management and chassis electronics.

Calibration:

EAS system calibration, steering angle sensor calibration, ride height adjustments.

Technical Depth

Depth:

Comprehensive, from basic maintenance to advanced component overhaul and diagnostics. Suitable for professional mechanics and experienced DIY enthusiasts.

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text for quick information retrieval.

Printability:

Printable pages for workshop use.

Quality:

High-resolution scans, clear diagrams and text.

Binding Type

Binding:

Digital Download (N/A for physical binding)

Paper Type

Paper Type:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Engine Type Petrol:

Rover V8

Displacement Petrol Liters:

4.0 (3950 cc)

Displacement Petrol Liters Optional:

4.6 (4597 cc)

Bore X Stroke 4.0L:

94.0 mm x 71.1 mm

Bore X Stroke 4.6L:

94.0 mm x 82.0 mm

Compression Ratio 4.0L:

8.13:1

Compression Ratio 4.6L:

8.75:1

Horsepower 4.0L Approx:

182 hp @ 4750 rpm

Horsepower 4.6L Approx:

217 hp @ 4750 rpm

Torque 4.0L Approx:

230 lb-ft @ 3250 rpm

Torque 4.6L Approx:

280 lb-ft @ 3250 rpm

Engine Type Diesel:

5-cylinder Turbocharged Diesel (TD5)

Displacement Diesel Liters:

2.5 (2498 cc)

Bore X Stroke Diesel:

94.0 mm x 90.0 mm

Compression Ratio Diesel:

19.25:1

Horsepower Diesel Approx:

134 hp @ 4200 rpm

Torque Diesel Approx:

221 lb-ft @ 1900 rpm

Fuel System

Fuel Injection Petrol:

Multi-point Fuel Injection (MPFI) - GEMS or Bosch Motronic, depending on market and specific model year.

Fuel Injection Diesel:

Direct injection, electronically controlled (EDC) with Lucas/Delphi common rail system.

Fuel Type Petrol:

Unleaded gasoline (91 RON minimum)

Fuel Type Diesel:

Diesel fuel

🔧 Transmission

Standard

Transmission Type Standard:

4-speed Automatic (ZF 4HP22 EH)

Optional

Transmission Type Optional:

5-speed Manual (R380)

Optional Petrol

Transmission Type Optional Petrol:

5-speed Automatic (ZF 5HP24)

Features

Automatic Features:

Electronic control, selectable modes (e.g., Economy/Sport).

Manual Gear Ratios:

Refer to manual for specific R380 ratios (e.g., 1st: 3.15:1, 2nd: 1.90:1, 3rd: 1.34:1, 4th: 1.00:1, Reverse: 3.15:1).

Fluid Specification Automatic

Automatic Transmission Fluid:

ESSO LT 71141 or equivalent DEXRON III/Mercon.

Fluid Specification Manual

Manual Transmission Fluid:

API GL-1 or GL-4 75W-90 synthetic gear oil.

📐 Dimensions

Exterior

Length Mm:

Width Mm:

Height Mm:

1944 (with EAS at standard height)

Wheelbase Mm:

Front Track Mm:

Rear Track Mm:

Ground Clearance Mm:

200 (minimum, coil suspension) up to 230+ (EAS extended)

Weights

Curb Weight Kg Approx:

2150 - 2300 (depending on engine/options)

Gross Vehicle Weight Rating Kg Approx:

2900 - 3000

Towing Capacity Kg Braked:

Cargo

Cargo Volume Liters:

Approx. 510 (with seats up), expandable significantly with seats folded.

Wheels And Tires

Wheel Bolt Pattern:

5x120 mm

Standard Tire Size:

235/70 R16, 255/55 R18 (depending on trim)

🛡️ Safety Features

Ratings

Euro Ncap Rating:

Not tested extensively or rated comparably to modern standards in 1999. Generally considered robust but lacking advanced safety features.

Active Features

Active Safety Features:

ABS, Traction Control (ETC), optional Hill Descent Control (HDC).

Passive Features

Passive Safety Features:

Front airbags for driver and passenger, three-point seatbelts in all seating positions, reinforced body structure.

Chassis Structure

Chassis Type:

Body-on-frame construction (ladder chassis).

💡 Technology Features

Infotainment

Infotainment System:

Standard radio/cassette or CD player. Higher trims might feature premium sound systems. Limited integration by modern standards.

Driver Assistance

Driver Assistance Features:

ABS, Traction Control (ETC), Hill Descent Control (HDC), optional Active Cornering Enhancement (ACE) for reduced body roll.

Connectivity

Connectivity Features:

Basic analog systems. Remote central locking may have key fob integration. No Bluetooth or USB connectivity standard.

🔧 Maintenance

Service Intervals Petrol V8

Oil Change Interval:

Every 6,000 miles or 6 months. Refer to manual for exact interval based on driving conditions.

Air Filter Interval:

Every 12,000 miles or 12 months.

Spark Plug Interval:

Every 30,000 miles (for standard plugs, platinum plugs may extend this).

Service Intervals Td5

Oil Change Interval:

Every 6,000 miles or 6 months.

Air Filter Interval:

Every 12,000 miles or 12 months.

Fuel Filter Interval:

Every 12,000 miles or 12 months.

Fluid Specifications

Engine Oil Capacity V8 Liters:

Approx. 6.7 Liters (with filter change) for 4.0L, 7.7 Liters for 4.6L. Refer to manual for exact fill level.

Engine Oil Specification V8:

API SJ or higher, SAE 10W-40 or 10W-30 (depending on climate).

Engine Oil Capacity Td5 Liters:

Approx. 7.3 Liters (with filter change).

Engine Oil Specification Td5:

API CG-4 or CH-4, SAE 15W-40 or 10W-30 (depending on climate).

Coolant Type:

OAT (Organic Acid Technology) coolant, typically pink or orange, mixed 50/50 with deionized water. Check manual for specific type.

Brake Fluid Type:

DOT 4

Power Steering Fluid:

Pentosin CHF 11S or equivalent.

Known Issues

Common Issue Eas:

Leaking air springs, compressor failure, height sensor issues, control unit faults, leaking air lines.

Common Issue Td5:

Injector loom failure, oil in ECU loom (O-ring seal failure), crank sensor issues, ACE pipe leaks.

Common Issue V8:

Head gasket leaks, intake manifold gasket leaks, cooling system failures (radiator, hoses), viscous fan clutch failure.

Common Issue Drivetrain:

Propshaft center bearing wear, differential seal leaks, viscous coupling unit (VCU) failure in transfer box.

Common Issue Body:

Rust (especially on chassis, rear crossmember, door bottoms, wheel arches), headliner sagging, door seals deteriorating.

📚 Vehicle History

Brand Heritage

Brand Focus:

Land Rover has a long-standing heritage in producing capable off-road vehicles, dating back to the original Land Rover Series I in 1948.

Model Evolution

Discovery Series I Intro:

The first Discovery was launched in 1989 as a more affordable and family-oriented alternative to the Range Rover.

Discovery Series Ii Intro:

The Series II was introduced for the 1998 model year (in North America for 1999) and represented a significant update over its predecessor, with a longer wheelbase, improved interior, and the introduction of the TD5 diesel engine and updated V8 engines, plus advanced systems like EAS and DSC.

Production

Production Period:

1998-2004 (Series II)

Production Location

Manufacturing Plant:

Solihull, West Midlands, United Kingdom

🏆 Awards & Recognition

Recognitions

Off Road Awards:

While specific awards for the 1999 model year are not prominently documented, the Discovery Series II consistently received praise for its off-road capabilities and utility from automotive journalists and enthusiasts.

Ratings

Consumer Reports:

Consumer reports for this era often highlighted its off-road prowess but also noted potential reliability concerns and higher maintenance costs compared to some competitors. Detailed specific ratings for the 1999 model year vary.