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2005 Lexus RX400H Service Repair Manual

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🏷️ Basic Information Identification Make: Lexus Model: RX400h Year: 2005 Generation Generation Identifier: XU30 (Second Generation) Generation Years: 2003-2008 Codes Chassis Code: XU30 👋 Introduction Market Position Segment: Luxury Mid-size SUV Segment Descriptor: Pioneering luxury hybrid SUV in its segment. Competitive Analysis Primary Competitors: Acura MDX, BMW X5, Mercedes-Benz M-Class, Audi Q7 (though less direct due to hybrid powertrain) Key Features Powertrain Highlight: Lexus Hybrid Synergy Drive offering a balance of performance and fuel efficiency. Luxury Appointments: High-quality interior materials, advanced features, and refined ride comfort. 📋 Manual Details Coverage Areas Manual Scope: All models and all engine types for the 2005 Lexus RX400h Page Count Estimated Page Count: Approximately 1500+ Manual Type Manual Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain Systems: 2GR-FE V6 Engine, Hybrid Synergy Drive System (HV Battery, Motor Generators, Power Control Unit), Automatic Transmission (ECVT) Chassis Systems: Suspension (Front MacPherson Strut, Rear Multi-Link), Steering (Electric Power Steering), Brakes (Front Ventilated Discs, Rear Solid Discs, ABS, EBD, BA, VSC, TRAC) Electrical Systems: 12V Battery System, High Voltage Battery System, Charging System, Ignition System, Lighting System, Audio System, Navigation System, Climate Control System, Power Accessories Body And Interior: Body Panels, Doors, Windows, Seats, Trim, Safety Restraints (Airbags, Seatbelts) Hybrid Specific Systems: Hybrid Control System, Regenerative Braking, Power Split Device, High-Voltage Cabling, HV Battery Diagnostics and Service Procedures Included Maintenance Procedures: Scheduled Maintenance, Oil Changes, Filter Replacements, Spark Plug Replacement, Brake Pad and Rotor Service, Coolant Flushes, Hybrid Battery Coolant Service Repair Procedures: Engine Overhaul, Transmission Overhaul, Hybrid Component Replacement (MG1, MG2, HV Battery Pack, PCU), Suspension Component Replacement, Brake System Repair, Steering System Repair, Electrical Component Diagnosis and Replacement Diagnostics And Troubleshooting: Diagnostic Trouble Codes (DTCs), Symptom-Based Troubleshooting, Hybrid System Diagnostics, Engine Performance Diagnostics, Electrical System Troubleshooting, Scan Tool Procedures Technical Depth Depth Of Coverage: Comprehensive from basic maintenance to full engine and hybrid system rebuilds, including detailed diagnostic procedures and component specifications. Diagnostic Tools: Guidance on using Toyota/Lexus proprietary diagnostic tools (e.g., Techstream) and understanding diagnostic data. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick information retrieval. Print Quality Image Resolution: High-resolution diagrams, illustrations, and photographs. Printable: Printable pages for workshop use. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: 2GR-FE Engine Configuration: 3.3L V6 DOHC 24-valve Engine Type: Naturally Aspirated Gasoline Engine Performance Combined System Horsepower: 268 hp Gasoline Engine Horsepower: 207 hp @ 5600 rpm Gasoline Engine Torque: 213 lb-ft @ 4400 rpm Electric Motor Power: 133 kW (approx. 179 hp) and 105 kW (approx. 141 hp) depending on motor generator System Torque Delivery: Instantaneous torque from electric motors enhances acceleration. Fuel System Fuel Induction: Electronic Fuel Injection (EFI), Sequential Multiport Fuel Injection Fuel Type: Unleaded Gasoline (Premium recommended) Emissions Control: Catalytic Converter, EGR System, EVAP System 🔧 Transmission Standard Transmission Type: Electronically Controlled Continuously Variable Transmission (ECVT) with EV mode Optional Optional Transmission: N/A (All RX400h models feature ECVT) Features Drive Layout: All-Wheel Drive (AWD) with Electric AWD (e-AWD) system Gear Selection: P, R, N, D, B (B-mode for increased engine braking/regen) Transmission Fluid Type: Toyota Genuine ATF WS (or equivalent) 📐 Dimensions Exterior Length: 189.0 inches Width: 74.6 inches Height: 67.1 inches Wheelbase: 106.9 inches Ground Clearance: 7.1 inches Interior Passenger Volume: Approx. 102.7 cubic feet Cargo Cargo Volume Behind Rear Seat: Approx. 31.1 cubic feet Cargo Volume With Rear Seat Folded: Approx. 71.3 cubic feet Weights Curb Weight: Approx. 4,387 lbs Gross Vehicle Weight Rating: Approx. 5,500 lbs Towing Capacity: 2,000 lbs (braked) 🛡️ Safety Features Ratings NHTSA Frontal Crash Rating: 5-Star (Driver and Passenger) NHTSA Side Impact Rating: 5-Star (Front and Rear Passengers) IIHS Front Small Overlap Crash: Not Rated (Vehicle predates this test protocol) Active Features Traction Control System: TRAC (Traction Control System) Stability Control: VSC (Vehicle Stability Control) Anti-Lock Brakes: ABS (Anti-lock Braking System) Electronic Brakeforce Distribution: EBD (Electronic Brakeforce Distribution) Brake Assist: BA (Brake Assist) Passive Features Airbags: Driver and Front Passenger Airbags, Side Curtain Airbags, Front Side Airbags Seatbelts: Three-point seatbelts with pretensioners and force limiters Child Seat Anchors: LATCH (Lower Anchors and Tethers for Children) system 💡 Technology Features Infotainment Display Screen: Touchscreen infotainment display (e.g., 7-inch) Navigation System: Optional HDD-based navigation system Audio System: Premium Mark Levinson audio system available on higher trims. Driver Assistance Parking Sensors: Optional front and rear parking sensors. Backup Camera: Optional rearview camera integrated with navigation system. Adaptive Cruise Control: Not available on this model year. Traditional cruise control is standard. Connectivity Bluetooth: Optional Bluetooth hands-free calling and audio streaming. Auxiliary Input: Standard auxiliary audio input jack. 🔧 Maintenance Service Intervals Oil Change Interval Gasoline: Every 5,000 miles or 6 months, whichever comes first (under normal driving conditions). Engine Oil...
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2005 Lexus RX400H Service Repair Manual
🏷️ Basic Information
Identification
Make:
Lexus
Model:
RX400h
Year:
2005
Generation
Generation Identifier:
XU30 (Second Generation)
Generation Years:
2003-2008
Codes
Chassis Code:
XU30
👋 Introduction
Market Position
Segment:
Luxury Mid-size SUV
Segment Descriptor:
Pioneering luxury hybrid SUV in its segment.
Competitive Analysis
Primary Competitors:
Acura MDX, BMW X5, Mercedes-Benz M-Class, Audi Q7 (though less direct due to hybrid powertrain)
Key Features
Powertrain Highlight:
Lexus Hybrid Synergy Drive offering a balance of performance and fuel efficiency.
Luxury Appointments:
High-quality interior materials, advanced features, and refined ride comfort.
📋 Manual Details
Coverage Areas
Manual Scope:
All models and all engine types for the 2005 Lexus RX400h
Page Count
Estimated Page Count:
Approximately 1500+
Manual Type
Manual Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain Systems:
2GR-FE V6 Engine, Hybrid Synergy Drive System (HV Battery, Motor Generators, Power Control Unit), Automatic Transmission (ECVT)
Chassis Systems:
Suspension (Front MacPherson Strut, Rear Multi-Link), Steering (Electric Power Steering), Brakes (Front Ventilated Discs, Rear Solid Discs, ABS, EBD, BA, VSC, TRAC)
Electrical Systems:
12V Battery System, High Voltage Battery System, Charging System, Ignition System, Lighting System, Audio System, Navigation System, Climate Control System, Power Accessories
Body And Interior:
Body Panels, Doors, Windows, Seats, Trim, Safety Restraints (Airbags, Seatbelts)
Hybrid Specific Systems:
Hybrid Control System, Regenerative Braking, Power Split Device, High-Voltage Cabling, HV Battery Diagnostics and Service
Procedures Included
Maintenance Procedures:
Scheduled Maintenance, Oil Changes, Filter Replacements, Spark Plug Replacement, Brake Pad and Rotor Service, Coolant Flushes, Hybrid Battery Coolant Service
Repair Procedures:
Engine Overhaul, Transmission Overhaul, Hybrid Component Replacement (MG1, MG2, HV Battery Pack, PCU), Suspension Component Replacement, Brake System Repair, Steering System Repair, Electrical Component Diagnosis and Replacement
Diagnostics And Troubleshooting:
Diagnostic Trouble Codes (DTCs), Symptom-Based Troubleshooting, Hybrid System Diagnostics, Engine Performance Diagnostics, Electrical System Troubleshooting, Scan Tool Procedures
Technical Depth
Depth Of Coverage:
Comprehensive from basic maintenance to full engine and hybrid system rebuilds, including detailed diagnostic procedures and component specifications.
Diagnostic Tools:
Guidance on using Toyota/Lexus proprietary diagnostic tools (e.g., Techstream) and understanding diagnostic data.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval.
Print Quality
Image Resolution:
High-resolution diagrams, illustrations, and photographs.
Printable:
Printable pages for workshop use.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
2GR-FE
Engine Configuration:
3.3L V6 DOHC 24-valve
Engine Type:
Naturally Aspirated Gasoline Engine
Performance
Combined System Horsepower:
268 hp
Gasoline Engine Horsepower:
207 hp @ 5600 rpm
Gasoline Engine Torque:
213 lb-ft @ 4400 rpm
Electric Motor Power:
133 kW (approx. 179 hp) and 105 kW (approx. 141 hp) depending on motor generator
System Torque Delivery:
Instantaneous torque from electric motors enhances acceleration.
Fuel System
Fuel Induction:
Electronic Fuel Injection (EFI), Sequential Multiport Fuel Injection
Fuel Type:
Unleaded Gasoline (Premium recommended)
Emissions Control:
Catalytic Converter, EGR System, EVAP System
🔧 Transmission
Standard
Transmission Type:
Electronically Controlled Continuously Variable Transmission (ECVT) with EV mode
Optional
Optional Transmission:
N/A (All RX400h models feature ECVT)
Features
Drive Layout:
All-Wheel Drive (AWD) with Electric AWD (e-AWD) system
Gear Selection:
P, R, N, D, B (B-mode for increased engine braking/regen)
Transmission Fluid Type:
Toyota Genuine ATF WS (or equivalent)
📐 Dimensions
Exterior
Length:
189.0 inches
Width:
74.6 inches
Height:
67.1 inches
Wheelbase:
106.9 inches
Ground Clearance:
7.1 inches
Interior
Passenger Volume:
Approx. 102.7 cubic feet
Cargo
Cargo Volume Behind Rear Seat:
Approx. 31.1 cubic feet
Cargo Volume With Rear Seat Folded:
Approx. 71.3 cubic feet
Weights
Curb Weight:
Approx. 4,387 lbs
Gross Vehicle Weight Rating:
Approx. 5,500 lbs
Towing Capacity:
2,000 lbs (braked)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Rating:
5-Star (Driver and Passenger)
NHTSA Side Impact Rating:
5-Star (Front and Rear Passengers)
IIHS Front Small Overlap Crash:
Not Rated (Vehicle predates this test protocol)
Active Features
Traction Control System:
TRAC (Traction Control System)
Stability Control:
VSC (Vehicle Stability Control)
Anti-Lock Brakes:
ABS (Anti-lock Braking System)
Electronic Brakeforce Distribution:
EBD (Electronic Brakeforce Distribution)
Brake Assist:
BA (Brake Assist)
Passive Features
Airbags:
Driver and Front Passenger Airbags, Side Curtain Airbags, Front Side Airbags
Seatbelts:
Three-point seatbelts with pretensioners and force limiters
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system
💡 Technology Features
Infotainment
Display Screen:
Touchscreen infotainment display (e.g., 7-inch)
Navigation System:
Optional HDD-based navigation system
Audio System:
Premium Mark Levinson audio system available on higher trims.
Driver Assistance
Parking Sensors:
Optional front and rear parking sensors.
Backup Camera:
Optional rearview camera integrated with navigation system.
Adaptive Cruise Control:
Not available on this model year. Traditional cruise control is standard.
Connectivity
Bluetooth:
Optional Bluetooth hands-free calling and audio streaming.
Auxiliary Input:
Standard auxiliary audio input jack.
🔧 Maintenance
Service Intervals
Oil Change Interval Gasoline:
Every 5,000 miles or 6 months, whichever comes first (under normal driving conditions).
Engine Oil Type Gasoline:
SAE 5W-30 (API Certified)
Engine Oil Capacity Gasoline:
6.4 US Quarts (with filter)
Engine Air Filter Replacement:
Inspect every 15,000 miles, replace as needed. Manual specifies replacement every 30,000 miles.
Cabin Air Filter Replacement:
Inspect every 15,000 miles, replace as needed. Manual specifies replacement every 15,000 miles.
Spark Plug Replacement:
Iridium-tipped spark plugs, typically every 100,000-120,000 miles.
Brake Fluid Replacement:
Every 30,000 miles or 24 months.
Coolant Replacement Engine:
Toyota Super Long Life Coolant (SLLC), first replacement at 100,000 miles, then every 50,000 miles.
Coolant Replacement Hybrid Battery:
Specific coolant for the hybrid battery cooling system, check manual for interval and type (usually Dex-Cool equivalent or similar).
Fluid Specifications
Power Steering Fluid:
Toyota Genuine Power Steering Fluid or equivalent DEXRON II/III ATF (Electric Power Steering - check manual for specifics)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Hybrid Battery Degradation:
Common in many hybrids with age, though generally robust. Manual provides diagnostics for battery health.
Water Pump Leaks:
Can occur on the 2GR-FE engine. Manual details replacement procedures.
Power Steering Pump Failure:
Less common with electric power steering, but failures can occur. Manual covers diagnosis.
Infotainment System Glitches:
Occasional freezing or unresponsiveness; software updates or module resets may be needed.
📚 Vehicle History
Brand Heritage
Lexus Founding:
Lexus was established in 1989 as Toyota's luxury division.
Brand Philosophy:
Focus on 'The Relentless Pursuit of Perfection,' emphasizing quality, comfort, and customer service.
Model Evolution
Rx Introduction:
The RX line debuted in 1998 with the RX300, a groundbreaking luxury crossover SUV.
Rx400H Introduction:
The RX400h, introduced for the 2005 model year, was one of the first luxury hybrid SUVs globally.
Xu30 Platform:
Based on the Toyota Highlander platform (XU30).
Production
Production Location:
Japan (primarily Kyushu Plant)
Production Years For Model:
2005-2008 (for the RX400h variant of the XU30 generation)
🏆 Awards & Recognition
Recognitions
Initial Reception:
Widely praised for its innovative hybrid technology and smooth ride.
Fuel Economy Leader:
Recognized for achieving significantly better fuel economy than its gasoline-only competitors at the time.
Safety Awards:
Consistently received high safety ratings from NHTSA and IIHS.
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