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Linde Electric Forklift 336-02 Series: E20 E25 E30 Operating Manual (User Manual)

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🏷️ Basic Information Identification Make: Linde Model: Electric Forklift Truck 336-02 Series Covered Models: E20-02, E25-02, E30-02, E20/600-02, E25/600-02, E30/600-02 Codes Series Code: 336-02 👋 Introduction Market Position Product Category: Electric Counterbalance Forklift Trucks Key Features Engine Type: Electric Operator Comfort: Adjustable driver's seat, adjustable swivel seat, adjustable armrest, seat belt integration. Control Systems: Single-pedal control, central control lever (joystick) for mast and attachment operations, integrated instrument panel. Data Management: Truck Data Management (LFM) for data acquisition via RFID or magnetic strip card. Safety Features: Emergency isolator button, comprehensive safety rules and inspections. 📋 Manual Details Coverage Areas Manual Scope: Operating and Maintenance Instructions Page Count Page Count: 104 pages Manual Type Manual Type: User Manual / Operating Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Drive system, electrical system, traction motor, hydraulic system components (Flydraulic system), pump motors. Chassis And Controls: Steering system, braking system (service brake, regenerative brake, foot brake, handbrake), controls and indicators, composite instrument, operator interface, overhead guard, driver's seat adjustments. Hydraulics: Flydraulic system operation, hydraulic oil tank, hydraulic circuit diagrams, lift cylinders, tilt cylinders. Electrical System: General electrical system overview, circuit diagrams (standard and optional), fuses (automotive, main circuit, options), auxiliary voltage transformers, battery charging, battery change procedures, electrical compartment cover access. Operator Interface: Controls and indicators, composite instrument, Flour meter (likely a typo for hour meter), battery discharge indicator, single-pedal model operation, central control lever (joystick) for mast and attachments. Attachments: Mast operation (tilting, raising, lowering), fork carriage operation, sideshift, clamp operation, additional capacity rating plates for various attachment scenarios. Safety Systems: Safety rules, safety information, residual risks, emergency isolator button, seat belt operation, stability considerations. Procedures Included Pre Operation Checks: Daily checks, checks and services prior to initial operation, tyre inflation pressure, wheel nut tightness, battery charge check, electrolyte level check, seat belt check, tyre condition check. Operation Procedures: Driving (forward, reverse), steering, braking, mast and attachment control, lighting operation (headlights, indicators, hazard lights), horn operation, heater operation, Truck Data Management (LFM) functions. Maintenance Scheduling: Maintenance intervals (first 50 hours, 500-1000 hours/annually, 3000 hours/2 years), inspection and maintenance chart, specific maintenance tasks for various intervals. Troubleshooting: Troubleshooting guide, diagnostic information for common issues. Battery Management: Battery charging, battery condition checks, battery change procedures (including crane removal), checking electrolyte levels and specific gravity. Transport And Handling: Transporting the truck on a lorry or low-bed trailer, hoisting procedures (crane, eyebolts), wheel change procedures, jack locations, mast removal, towing instructions and procedures. Disposal And Out Of Service: Taking the truck out of operation, measures before taking out of operation, putting the truck back into operation, disposal of old vehicles. Technical Depth Depth Level: Comprehensive; covers operation, daily checks, periodic maintenance, troubleshooting, and basic repair information, including circuit diagrams. Diagrams And Illustrations: Contains high-quality images and circuit diagrams for operation and repair. 📊 Manual Specifications File Format Digital Format: PDF Print Quality Image Quality: High quality illustrated images Binding Type Binding Type: N/A (Digital PDF download) Paper Type Paper Type: N/A (Digital PDF download) ⚙️ Engine Specifications Primary Engine Type: Electric Motor (details not specified in product info, but implied by model series) Performance Power Delivery: Electric power (specific kW/HP not listed, but implied by E20, E25, E30 designations indicating capacity/power class). Fuel System Fuel Type: Electric (Battery Powered) Technical Details Drive System: Electric drive 🔧 Transmission Standard Type: Electric Drive (likely direct drive or single-speed gearbox, specific details not provided in product info). Features Regenerative Braking: Integrated with service brake system. 📐 Dimensions Weights Capacity Classes: E20 (2000 kg), E25 (2500 kg), E30 (3000 kg) – indicative of load capacity. Weight Class: Specific unladen weights not provided, but varies based on model and configuration. 🛡️ Safety Features Ratings Emissions Noise: Noise emission value specified, frequency characteristic for human body vibrations detailed. Active Features Braking Systems: Service brake, regenerative brake, foot brake, handbrake (Flandbrake). Operator Alerts: Horn, hazard warning lights, directional indicator lights. Passive Features Operator Protection: Overhead guard, seat belt, emergency isolator button. 💡 Technology Features Infotainment Instrument Cluster: Composite instrument for displaying operational data. Driver Assistance Control Systems: Single-pedal control for driving, joystick for mast/attachment control. Data Acquisition Truck Data Management: LFM (Linde Forklift Management) system for acquiring operational data via RFID or magnetic strip card, with PIN number functionality for settings. Connectivity Data Transfer: Via RFID chip or magnetic strip card for truck data acquisition. 🔧 Maintenance Service Intervals Initial Service: First 50 hours of operation (inspection and maintenance). Recurring Service Short Term: Every 500 to 1000 hours or annually. Recurring Service Long Term: Every 3000 hours or every 2 years. Fluid Specifications Lubricant Recommendations: Hydraulic oil, Bio hydraulic oil, Gear oil, Lubricating grease, Battery grease, Chain spray, Brake fluid, Vaseline. Hydraulic Oil Check: Procedure to check the hydraulic oil level included. Wheel Drive Oil: Procedure for changing...
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Linde Electric Forklift 336-02 Series: E20 E25 E30 Operating Manual (User Manual)
🏷️ Basic Information
Identification
Make:
Linde
Model:
Electric Forklift Truck 336-02 Series
Covered Models:
E20-02, E25-02, E30-02, E20/600-02, E25/600-02, E30/600-02
Codes
Series Code:
336-02
👋 Introduction
Market Position
Product Category:
Electric Counterbalance Forklift Trucks
Key Features
Engine Type:
Electric
Operator Comfort:
Adjustable driver's seat, adjustable swivel seat, adjustable armrest, seat belt integration.
Control Systems:
Single-pedal control, central control lever (joystick) for mast and attachment operations, integrated instrument panel.
Data Management:
Truck Data Management (LFM) for data acquisition via RFID or magnetic strip card.
Safety Features:
Emergency isolator button, comprehensive safety rules and inspections.
📋 Manual Details
Coverage Areas
Manual Scope:
Operating and Maintenance Instructions
Page Count
Page Count:
104 pages
Manual Type
Manual Type:
User Manual / Operating Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Drive system, electrical system, traction motor, hydraulic system components (Flydraulic system), pump motors.
Chassis And Controls:
Steering system, braking system (service brake, regenerative brake, foot brake, handbrake), controls and indicators, composite instrument, operator interface, overhead guard, driver's seat adjustments.
Hydraulics:
Flydraulic system operation, hydraulic oil tank, hydraulic circuit diagrams, lift cylinders, tilt cylinders.
Electrical System:
General electrical system overview, circuit diagrams (standard and optional), fuses (automotive, main circuit, options), auxiliary voltage transformers, battery charging, battery change procedures, electrical compartment cover access.
Operator Interface:
Controls and indicators, composite instrument, Flour meter (likely a typo for hour meter), battery discharge indicator, single-pedal model operation, central control lever (joystick) for mast and attachments.
Attachments:
Mast operation (tilting, raising, lowering), fork carriage operation, sideshift, clamp operation, additional capacity rating plates for various attachment scenarios.
Safety Systems:
Safety rules, safety information, residual risks, emergency isolator button, seat belt operation, stability considerations.
Procedures Included
Pre Operation Checks:
Daily checks, checks and services prior to initial operation, tyre inflation pressure, wheel nut tightness, battery charge check, electrolyte level check, seat belt check, tyre condition check.
Operation Procedures:
Driving (forward, reverse), steering, braking, mast and attachment control, lighting operation (headlights, indicators, hazard lights), horn operation, heater operation, Truck Data Management (LFM) functions.
Maintenance Scheduling:
Maintenance intervals (first 50 hours, 500-1000 hours/annually, 3000 hours/2 years), inspection and maintenance chart, specific maintenance tasks for various intervals.
Troubleshooting:
Troubleshooting guide, diagnostic information for common issues.
Battery Management:
Battery charging, battery condition checks, battery change procedures (including crane removal), checking electrolyte levels and specific gravity.
Transport And Handling:
Transporting the truck on a lorry or low-bed trailer, hoisting procedures (crane, eyebolts), wheel change procedures, jack locations, mast removal, towing instructions and procedures.
Disposal And Out Of Service:
Taking the truck out of operation, measures before taking out of operation, putting the truck back into operation, disposal of old vehicles.
Technical Depth
Depth Level:
Comprehensive; covers operation, daily checks, periodic maintenance, troubleshooting, and basic repair information, including circuit diagrams.
Diagrams And Illustrations:
Contains high-quality images and circuit diagrams for operation and repair.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Image Quality:
High quality illustrated images
Binding Type
Binding Type:
N/A (Digital PDF download)
Paper Type
Paper Type:
N/A (Digital PDF download)
⚙️ Engine Specifications
Primary Engine
Type:
Electric Motor (details not specified in product info, but implied by model series)
Performance
Power Delivery:
Electric power (specific kW/HP not listed, but implied by E20, E25, E30 designations indicating capacity/power class).
Fuel System
Fuel Type:
Electric (Battery Powered)
Technical Details
Drive System:
Electric drive
🔧 Transmission
Standard
Type:
Electric Drive (likely direct drive or single-speed gearbox, specific details not provided in product info).
Features
Regenerative Braking:
Integrated with service brake system.
📐 Dimensions
Weights
Capacity Classes:
E20 (2000 kg), E25 (2500 kg), E30 (3000 kg) – indicative of load capacity.
Weight Class:
Specific unladen weights not provided, but varies based on model and configuration.
🛡️ Safety Features
Ratings
Emissions Noise:
Noise emission value specified, frequency characteristic for human body vibrations detailed.
Active Features
Braking Systems:
Service brake, regenerative brake, foot brake, handbrake (Flandbrake).
Operator Alerts:
Horn, hazard warning lights, directional indicator lights.
Passive Features
Operator Protection:
Overhead guard, seat belt, emergency isolator button.
💡 Technology Features
Infotainment
Instrument Cluster:
Composite instrument for displaying operational data.
Driver Assistance
Control Systems:
Single-pedal control for driving, joystick for mast/attachment control.
Data Acquisition
Truck Data Management:
LFM (Linde Forklift Management) system for acquiring operational data via RFID or magnetic strip card, with PIN number functionality for settings.
Connectivity
Data Transfer:
Via RFID chip or magnetic strip card for truck data acquisition.
🔧 Maintenance
Service Intervals
Initial Service:
First 50 hours of operation (inspection and maintenance).
Recurring Service Short Term:
Every 500 to 1000 hours or annually.
Recurring Service Long Term:
Every 3000 hours or every 2 years.
Fluid Specifications
Lubricant Recommendations:
Hydraulic oil, Bio hydraulic oil, Gear oil, Lubricating grease, Battery grease, Chain spray, Brake fluid, Vaseline.
Hydraulic Oil Check:
Procedure to check the hydraulic oil level included.
Wheel Drive Oil:
Procedure for changing wheel drive oil specified.
Known Issues
General Wear And Tear:
Manual covers checks for tyre condition, wear on brake linings, and condition of carbon brushes, indicating these are common wear points.
Maintenance Tasks
Cleaning And Lubrication:
Extensive cleaning and lubrication tasks for steer axle, mast, tilt cylinder bearings, lift chains, pivots, and joints.
Component Checks:
Checks for wheel nut tightness, security of hydraulic oil tank, electrical cables, contactors, motor brushes, and hydraulic system leaks.
Filter Replacement:
Renewing breather filter, suction filter, and changing pressure filter.
📚 Vehicle History
Brand Heritage
Manufacturer:
Linde Material Handling (a KION Group brand)
Model Evolution
Series Designation:
The '02' in the series designation (e.g., E20-02) likely indicates a specific generation or update of the E20 model line.
Production
Manufacturing Focus:
Known for robust, efficient, and ergonomic material handling equipment.
🏆 Awards & Recognition
Recognitions
Industry Standing:
Linde is a recognized leader in material handling, known for innovation and quality, implying its products generally meet high industry standards.
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