Linde Forklift 352 Series: H35 H40 H45 Service Training Manual.
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🏷️ Basic Information Identification Make: Linde Model: 352 Series Forklift Truck Covered Models: H35, H40, H45 (Diesel and LPG variants) Codes Series Code: 352 👋 Introduction Market Position Market Position: The Linde 352 Series represents robust and reliable industrial forklift trucks designed for demanding material handling applications. This training manual targets service technicians and mechanics responsible for the maintenance and repair of these specialized vehicles. Key Features Key Features: This manual provides in-depth technical information specific to the 352 series, covering both Diesel and LPG engine variants and multiple model iterations (D, T, -02, -03, -04). Its comprehensive nature facilitates efficient diagnostics and repairs, ensuring minimal downtime for industrial operations. 📋 Manual Details Coverage Areas Systems Covered: Engine (Diesel & LPG), Hydrostatic Transmission, Working Hydraulic System, Electrical System, Checks & Adjustments, Troubleshooting, Drive Axle Model Variant Coverage: Covers a wide range of model variants including H35 D, H40 D, H45 D, H35 T, H40 T, H45 T, and their subsequent series updates (e.g., -02, -03, -04), demonstrating comprehensive coverage of the 352 series product line. Page Count Page Count: 232 Manual Type Manual Type: Service Training Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Diesel: Comprehensive coverage of Diesel engines including specifications, V-belt, valve clearance, cylinder head removal/installation, timing, injection nozzles (various part lists), and fuel injection pump (different versions). Engine Lpg: Detailed information for LPG models, including Perkins G4.236 and Perkins 1004-40 S engines, LPG installation schematics, vaporiser and mixer operation, electronic speed control, and troubleshooting. Hydrostatic Transmission: In-depth coverage of the hydrostatic drive unit, including schematic diagrams, travel drive specifications, hydraulic circuit schematics (including Type 352 -03), description of operation, flushing procedures, power limiter, anti-stall, engine lockout, oil reservoir, and hydraulic remote control units (HPV 130 and HPV 135 -02) with valve adjustment. Working Hydraulic System: Detailed circuit diagrams and descriptive explanations of the working hydraulic system. Electrical System: Wiring diagrams for Diesel models (standard and options for 352 -03) and main circuit diagrams for series 352 -03/04 LPG models, including electrical installation layout. Procedures Included Maintenance Procedures: Renewing and tightening V-belts, adjusting valve clearances, cylinder head removal/installation, injection nozzle removal/installation/repair, fuel injection pump removal/installation, drive axle repair (reduction gearbox, radial seal ring, disc brake, hydraulic motor), and LPG system checks. Diagnostic Procedures: Comprehensive troubleshooting sections for engine hydraulic speed control, hydraulic brake system, power assisted steering, pressure difference, reversing lock, hydraulic neutral position, and the hydrostatic travel drive. Includes functional tests and aids/tools for measurements. Adjustment Procedures: Detailed procedures for adjusting travel pedals, brake pedal, Bowden cable for parking brake, average wheel speed, speed control for Diesel models, start of drive wheel rotation, brake shaft, travel control symmetry, engine speed increase, and hydraulic neutral position. Engine Timing And Torques: The manual provides specific information on engine timing and tightening torques, crucial for accurate engine assembly and performance. Special Tools: Section 3.1.10 is dedicated to 'Special tools', indicating the manual specifies unique tools required for certain repair and maintenance procedures, common in specialized industrial equipment. Technical Depth Technical Depth: Advanced diagnostic and repair procedures, including detailed schematics, component removal and installation instructions, specific torque values, parts lists for certain components (e.g., injection nozzles), and troubleshooting guides for complex systems like the hydrostatic drive and electronic speed control. Lpg Ignition System: For LPG models, the manual covers electronic ignition in detail, including descriptions, circuit diagrams, distributor assembly and removal/installation for Lucas distributor model 65 DM 4, ignition timing adjustment, spark plug changes, and checking the ignition system with an amplifier module. Drive Axle Repair: The manual includes detailed repair instructions for the AH 45-02 drive axle, covering the reduction gearbox assembly, renewal of radial seal rings, and removal/installation of the multiple disc brake and hydraulic motor. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: Assumed high quality for digital distribution, suitable for printing individual pages or sections. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Diesel Engine Variants: The manual covers diesel engine variants for H35 D, H40 D, and H45 D models, likely featuring robust industrial diesel powerplants. Specific engine specifications include details on V-belt, valve clearance, cylinder head, and injection systems. (Note: Specific engine model numbers for diesel are not explicitly listed in product info, but sections refer to 'Diesel' and 'Diesel model type 352 -03/-04'). Lpg Engine Variants: LPG models feature Perkins G4.236 and Perkins 1004-40 S engines. The manual provides detailed engine specifications, ignition system information (electronic ignition, distributor details), spark plug replacement, and LPG system operation (vaporiser, mixer, shutoff valve). Diesel Engine Details: Key diesel engine tasks covered include explanation of engine numbers, V-belt replacement, valve clearance adjustment (with schematic), cylinder head procedures, engine timing, injection nozzles, and fuel injection pump servicing. Fuel...
The Linde 352 Series represents robust and reliable industrial forklift trucks designed for demanding material handling applications. This training manual targets service technicians and mechanics responsible for the maintenance and repair of these specialized vehicles.
Key Features
Key Features:
This manual provides in-depth technical information specific to the 352 series, covering both Diesel and LPG engine variants and multiple model iterations (D, T, -02, -03, -04). Its comprehensive nature facilitates efficient diagnostics and repairs, ensuring minimal downtime for industrial operations.
Covers a wide range of model variants including H35 D, H40 D, H45 D, H35 T, H40 T, H45 T, and their subsequent series updates (e.g., -02, -03, -04), demonstrating comprehensive coverage of the 352 series product line.
Page Count
Page Count:
232
Manual Type
Manual Type:
Service Training Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Diesel:
Comprehensive coverage of Diesel engines including specifications, V-belt, valve clearance, cylinder head removal/installation, timing, injection nozzles (various part lists), and fuel injection pump (different versions).
Engine Lpg:
Detailed information for LPG models, including Perkins G4.236 and Perkins 1004-40 S engines, LPG installation schematics, vaporiser and mixer operation, electronic speed control, and troubleshooting.
Hydrostatic Transmission:
In-depth coverage of the hydrostatic drive unit, including schematic diagrams, travel drive specifications, hydraulic circuit schematics (including Type 352 -03), description of operation, flushing procedures, power limiter, anti-stall, engine lockout, oil reservoir, and hydraulic remote control units (HPV 130 and HPV 135 -02) with valve adjustment.
Working Hydraulic System:
Detailed circuit diagrams and descriptive explanations of the working hydraulic system.
Electrical System:
Wiring diagrams for Diesel models (standard and options for 352 -03) and main circuit diagrams for series 352 -03/04 LPG models, including electrical installation layout.
Procedures Included
Maintenance Procedures:
Renewing and tightening V-belts, adjusting valve clearances, cylinder head removal/installation, injection nozzle removal/installation/repair, fuel injection pump removal/installation, drive axle repair (reduction gearbox, radial seal ring, disc brake, hydraulic motor), and LPG system checks.
Diagnostic Procedures:
Comprehensive troubleshooting sections for engine hydraulic speed control, hydraulic brake system, power assisted steering, pressure difference, reversing lock, hydraulic neutral position, and the hydrostatic travel drive. Includes functional tests and aids/tools for measurements.
Adjustment Procedures:
Detailed procedures for adjusting travel pedals, brake pedal, Bowden cable for parking brake, average wheel speed, speed control for Diesel models, start of drive wheel rotation, brake shaft, travel control symmetry, engine speed increase, and hydraulic neutral position.
Engine Timing And Torques:
The manual provides specific information on engine timing and tightening torques, crucial for accurate engine assembly and performance.
Special Tools:
Section 3.1.10 is dedicated to 'Special tools', indicating the manual specifies unique tools required for certain repair and maintenance procedures, common in specialized industrial equipment.
Technical Depth
Technical Depth:
Advanced diagnostic and repair procedures, including detailed schematics, component removal and installation instructions, specific torque values, parts lists for certain components (e.g., injection nozzles), and troubleshooting guides for complex systems like the hydrostatic drive and electronic speed control.
Lpg Ignition System:
For LPG models, the manual covers electronic ignition in detail, including descriptions, circuit diagrams, distributor assembly and removal/installation for Lucas distributor model 65 DM 4, ignition timing adjustment, spark plug changes, and checking the ignition system with an amplifier module.
Drive Axle Repair:
The manual includes detailed repair instructions for the AH 45-02 drive axle, covering the reduction gearbox assembly, renewal of radial seal rings, and removal/installation of the multiple disc brake and hydraulic motor.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Assumed high quality for digital distribution, suitable for printing individual pages or sections.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Diesel Engine Variants:
The manual covers diesel engine variants for H35 D, H40 D, and H45 D models, likely featuring robust industrial diesel powerplants. Specific engine specifications include details on V-belt, valve clearance, cylinder head, and injection systems. (Note: Specific engine model numbers for diesel are not explicitly listed in product info, but sections refer to 'Diesel' and 'Diesel model type 352 -03/-04').
Lpg Engine Variants:
LPG models feature Perkins G4.236 and Perkins 1004-40 S engines. The manual provides detailed engine specifications, ignition system information (electronic ignition, distributor details), spark plug replacement, and LPG system operation (vaporiser, mixer, shutoff valve).
Diesel Engine Details:
Key diesel engine tasks covered include explanation of engine numbers, V-belt replacement, valve clearance adjustment (with schematic), cylinder head procedures, engine timing, injection nozzles, and fuel injection pump servicing.
Fuel System
Diesel Fuel System:
Covers injection nozzles (with part number references AA 80247/AG 80757 and AP 80975) and fuel injection pump removal/installation for different pump flange versions.
Lpg Fuel System:
Details the LPG installation schematics, modes of operation, vaporiser, mixer, and vacuum-controlled shutoff valve. Also covers electronic speed control for LPG models.
🔧 Transmission
Standard
Transmission Type:
Hydrostatic transmission is a core component of the 352 series, offering precise control and efficiency.
Features
Hydrostatic Features:
The manual details the schematic diagrams of the drive unit, travel drive specifications, and hydraulic circuit schematics. It explains the operation of the hydrostatic travel drive, including flushing procedures, power limiter, anti-stall device, engine lockout, and reversing lock. Hydraulic remote control units (HPV 130, HPV 135 -02) are also covered with valve adjustment specifics.
📐 Dimensions
Weights
Drive Axle Details:
Includes specific details on the Drive Axle AH 45-02 for models H 35/40/45 D-04/T-04, featuring hub reduction gearbox, disc brake, and hydraulic motor. Repair procedures for the reduction gearbox, seal rings, and brake/motor assembly are provided.
💡 Technology Features
Driver Assistance
Anti Stall Device:
The hydrostatic transmission includes a 'Power limiter and anti stall device' to optimize performance and prevent engine stalling under load, a key technological feature for efficient operation.
Reversing Lock:
An 'Engine lock-out logic - reversing lock' is detailed, indicating a safety and operational feature within the drive system to prevent unintended movements.
Electronic Speed Control:
Both Diesel and LPG models feature electronic speed control systems, with detailed circuit diagrams and troubleshooting procedures provided for the LPG variants (Perkins G4.236 and 1004-40 S).
🔧 Maintenance
Service Intervals
General Maintenance:
While specific service intervals are not listed in the provided product information, the manual's structure (Checks and Adjustments, Troubleshooting) implies that regular maintenance procedures, such as V-belt tensioning, valve clearance checks, and fluid level monitoring (implied by oil reservoir coverage), are critical for optimal performance and longevity.
Fluid Specifications
Hydraulic Fluid:
The manual mentions an 'Oil reservoir' and 'Flushing of the variable displacement pump and drive axle', indicating the importance of proper hydraulic fluid maintenance. Specific fluid types and capacities would be detailed within the manual's respective sections.
Known Issues
Troubleshooting Focus:
The extensive 'Troubleshooting' section (3.6) covers common areas of concern such as engine hydraulic speed control, hydraulic brake system, power assisted steering, and hydrostatic travel drive, suggesting a proactive approach to identifying and resolving typical forklift operational issues.
📚 Vehicle History
Model Evolution
Series Evolution:
The 352 series appears to have undergone updates, indicated by the model designations '-02', '-03', and '-04'. These likely represent incremental improvements in engine technology, hydraulic systems, and electrical components. The manual's coverage of these variations suggests a thorough documentation of the series' development.