Linde Electric Forklift 387 Series: E20 E25 E30 E35 Service Training Manual
Ordinarie pris
$133.00
Försäljningspris
$133.00
Ordinarie pris
Enhetspris
/ per
Rea
Slutsåld
🏷️ Basic Information Identification Make: Linde Model: Electric Forklift Truck 387 Series Covered Models: E20, E25, E30, E35 Model Codes: E20, E25, E30, E35 Codes Series Code: 387 Series 👋 Introduction Market Position Market Position: Industrial material handling equipment, focusing on electric forklifts for various warehouse and logistics applications. Application Focus: Designed for heavy-duty industrial applications requiring reliable and efficient material handling, particularly in environments demanding electric power. Competitive Analysis Competitors: Competes with other major electric forklift manufacturers such as Toyota, Hyster, Yale, and Crown. Key Features Features: Designed for efficient operation, durability, and advanced technology in electric forklift design. Diagnostic Capabilities: Advanced diagnostic capabilities through CAN bus communication, specialized software tools, and detailed error code listings for efficient troubleshooting. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive service and training for Linde Electric Forklift Truck 387 Series models E20, E25, E30, E35 Page Count Page Count: 582 Manual Type Manual Type: Factory Workshop Service and Training Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Systems: Drive Axle, Traction Motor, Planetary Transmission, Chassis, Bodywork, Steering System, Brake System, Electric/Electronics, Hydraulics, Load Lift System, Special Equipment/Accessories, Battery Charger Hydraulic Systems: Pump unit, pump motor, hydraulic pump, priority valve, pump unit fan, control valve, pressure relief valve, valve coils, emergency lowering screw, hydraulic components (accumulator, pressure sensors, high-pressure filter, hydraulic tank), tilt cylinder. Lift System: Lift mast, lift cylinder connection, hydraulic plug system, lift mast chains, end position damping, line break safety device, sealing the lift cylinder, roller play, tilt angle sensor calibration. Operating Devices: Accelerator function and exchange, stop screws, brake system (electric brake, stop pedal sensor, hydraulic service brake, brake valve purge), joysticks (configurations, variants, interlock, function, exchange). Special Equipment: Components of special electrical equipment, voltage transformer, relay box, fuses, switches, lighting (headlights, taillights, working spotlights), integrated charger, heating system, washer system, warning signals, Linde Forklift Data Management. Chassis Bodywork Fittings: Chassis design, locking bolt setting, front panelling, rear panelling, driver's seat, seat switch and switch plate. Motor And Drive Components: Traction motor technical data, bearing and shaft seal replacement, motor testing, motor connection, power module connections, drive axle components, sensors (rev sensor, temperature sensor), forced ventilation. Procedures Included Procedures: Inspection, Maintenance, Repair, Dismantling, Installation, Diagnostics, Troubleshooting, Component Replacement, Calibration, Adjustments, Electrical System Cleaning, Insulation Testing, EMC Testing Electrical Procedures: Safety instructions for electrical equipment, cleaning the electrical system, insulation testing, EMC-Electromagnetic compatibility, CAN bus, Electrostatic charging, plug positions, power modules, contactor carrier, central negative/positive points, emergency off switch, voltage transformer, current sensor, fuses, main contactor, battery plug connector, truck control unit pin assignment, powersupply, relay drivers, output signals, valve activation. Steering Procedures: Steering system functional description, actuation, steering column, steering control valve, combined axle removal/installation, steering cylinder seal changes, tapered roller bearing and wiper replacement, steering angle sensor replacement, steering lock adjustment. Battery Charger Procedures: Periodic testing, safety information, inspection procedure (visual, measurement, testing), evaluation, functional description, charging times, settings, charging characteristic curves, battery temperature sensor, equalising/maintenance charges. Hydraulic Maintenance: Contamination control, auxiliary hydraulics adjustment, pump unit maintenance, control valve adjustments, sealing procedures for tilt cylinders, hydraulic system cleaning. Special Equipment Installation: Guidance on installation and wiring of various special equipment like voltage transformers, lighting systems, heating, and data management units. Technical Depth Depth: Detailed technical data, circuit diagrams, high-quality illustrations, error code lists, code displays, special tools and measuring instruments, software updates for diagnostics Diagnostic Tools: Canbox, Software update for Canbox, Pathfinder, Log files, Code lists, Error code display (driving, working hydraulics, traction power, etc.). Tightening Torques: Detailed sections on tightening torques for standard pitch threads, fine pitch threads, and units. Circuit Diagrams: Extensive wiring diagrams for basic and special equipment, including lighting, data management, battery carriers, and chargers. Hydraulic circuit diagrams are also included. Electrical Component Details: Contactor carrier, central negative/positive points, emergency off switch, voltage transformer, current sensor, main fuses, control fuses, main contactor, battery plug connector, special equipment adaptor connectors, truck control unit pin assignments. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High Quality Illustrated Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Electric Drive Motor (Specific motor details not provided in product info, but manual covers motor components and testing) Drive Axle Components: Drive axle plug positions, spring elements, planetary transmission breather, axle housing checking screw, special tools for drive axle, drive axle removal/dismantling/installation. Performance Performance Details: Manual provides data on traction motor winding tests, rotor testing, and motor connections, implying performance optimization is covered. Fuel System Fuel Type: Electric (Battery Powered) 🔧 Transmission Standard Transmission Type: Electric drive axle with planetary transmission. (Specific gear ratios and transmission types not detailed in product info, but manual covers planetary transmission maintenance) Optional Optional Transmission: N/A (Electric forklifts typically have integrated drive systems)...
Industrial material handling equipment, focusing on electric forklifts for various warehouse and logistics applications.
Application Focus:
Designed for heavy-duty industrial applications requiring reliable and efficient material handling, particularly in environments demanding electric power.
Competitive Analysis
Competitors:
Competes with other major electric forklift manufacturers such as Toyota, Hyster, Yale, and Crown.
Key Features
Features:
Designed for efficient operation, durability, and advanced technology in electric forklift design.
Diagnostic Capabilities:
Advanced diagnostic capabilities through CAN bus communication, specialized software tools, and detailed error code listings for efficient troubleshooting.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive service and training for Linde Electric Forklift Truck 387 Series models E20, E25, E30, E35
Lift mast, lift cylinder connection, hydraulic plug system, lift mast chains, end position damping, line break safety device, sealing the lift cylinder, roller play, tilt angle sensor calibration.
Operating Devices:
Accelerator function and exchange, stop screws, brake system (electric brake, stop pedal sensor, hydraulic service brake, brake valve purge), joysticks (configurations, variants, interlock, function, exchange).
Special Equipment:
Components of special electrical equipment, voltage transformer, relay box, fuses, switches, lighting (headlights, taillights, working spotlights), integrated charger, heating system, washer system, warning signals, Linde Forklift Data Management.
Chassis Bodywork Fittings:
Chassis design, locking bolt setting, front panelling, rear panelling, driver's seat, seat switch and switch plate.
Motor And Drive Components:
Traction motor technical data, bearing and shaft seal replacement, motor testing, motor connection, power module connections, drive axle components, sensors (rev sensor, temperature sensor), forced ventilation.
Safety instructions for electrical equipment, cleaning the electrical system, insulation testing, EMC-Electromagnetic compatibility, CAN bus, Electrostatic charging, plug positions, power modules, contactor carrier, central negative/positive points, emergency off switch, voltage transformer, current sensor, fuses, main contactor, battery plug connector, truck control unit pin assignment, powersupply, relay drivers, output signals, valve activation.
Steering Procedures:
Steering system functional description, actuation, steering column, steering control valve, combined axle removal/installation, steering cylinder seal changes, tapered roller bearing and wiper replacement, steering angle sensor replacement, steering lock adjustment.
Contamination control, auxiliary hydraulics adjustment, pump unit maintenance, control valve adjustments, sealing procedures for tilt cylinders, hydraulic system cleaning.
Special Equipment Installation:
Guidance on installation and wiring of various special equipment like voltage transformers, lighting systems, heating, and data management units.
Technical Depth
Depth:
Detailed technical data, circuit diagrams, high-quality illustrations, error code lists, code displays, special tools and measuring instruments, software updates for diagnostics
Diagnostic Tools:
Canbox, Software update for Canbox, Pathfinder, Log files, Code lists, Error code display (driving, working hydraulics, traction power, etc.).
Tightening Torques:
Detailed sections on tightening torques for standard pitch threads, fine pitch threads, and units.
Circuit Diagrams:
Extensive wiring diagrams for basic and special equipment, including lighting, data management, battery carriers, and chargers. Hydraulic circuit diagrams are also included.
Electrical Component Details:
Contactor carrier, central negative/positive points, emergency off switch, voltage transformer, current sensor, main fuses, control fuses, main contactor, battery plug connector, special equipment adaptor connectors, truck control unit pin assignments.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High Quality Illustrated
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Electric Drive Motor (Specific motor details not provided in product info, but manual covers motor components and testing)
Drive Axle Components:
Drive axle plug positions, spring elements, planetary transmission breather, axle housing checking screw, special tools for drive axle, drive axle removal/dismantling/installation.
Performance
Performance Details:
Manual provides data on traction motor winding tests, rotor testing, and motor connections, implying performance optimization is covered.
Fuel System
Fuel Type:
Electric (Battery Powered)
🔧 Transmission
Standard
Transmission Type:
Electric drive axle with planetary transmission. (Specific gear ratios and transmission types not detailed in product info, but manual covers planetary transmission maintenance)
Optional
Optional Transmission:
N/A (Electric forklifts typically have integrated drive systems)
Specific dimensions (length, width, height) not provided in product info, but manual covers chassis design and panelling.
Interior
Interior Features:
Driver's seat, seat switch and switch plate replacement.
Cargo
Cargo Capacity:
Capacity varies by model (E20, E25, E30, E35). Specific capacities not in product info.
Weights
Weight Specifications:
Specific weight data (curb weight, load capacity) not provided in product info.
🛡️ Safety Features
Ratings
Safety Ratings:
Manual covers safety instructions for electrical equipment, EMC, and general operational safety. Specific regulatory ratings not in product info.
Active Features
Active Safety Features:
Emergency off switch, single-pedal drive direction switch, parking brake switch, electric brake functionality, hydraulic service brake.
Passive Features
Passive Safety Features:
Driver's seat with switch, seat belt indicators (implied by display unit features), structural integrity of chassis and frame.
💡 Technology Features
Infotainment
Infotainment Systems:
While not typical infotainment, the manual details 'Display unit' functions (hour meter, service interval, speed, steering angle, warning lights) which serve as an operator interface.
Operator Interface:
The display unit serves as a primary operator interface, providing critical operational data and status information, crucial for safe and efficient use.
Driver Assistance
Driver Assistance:
Steering angle sensor, tilt angle sensor, potential for advanced control logic via Truck control unit and CAN bus communication.
Display Unit Functions:
Hour meter, service interval indicator, time, remaining travel time display, speed indicator, steering angle display, lift mast symbol, seat belt not fastened indicator, parking brake symbol, discharge indicator, warning lights.
Connectivity
Connectivity:
CAN bus system for internal communication, 'Linde Forklift Data Management' with potential for GPRS unit, indicating data logging and communication capabilities.
🔧 Maintenance
Service Intervals
Service Intervals:
Manual includes 'Inspection and Maintenance' and 'Service Overview,' implying defined service schedules are detailed within the content, including 'Service interval indicator.'
Preventive Maintenance:
The manual outlines a comprehensive approach to preventive maintenance covering lubrication, inspections, and timely replacement of wear items as indicated by service intervals.
Fluid Specifications
Fluid Specifications:
Covers 'Operating materials,' 'Lubricants and operating materials,' and specific procedures for 'Changing the oil in the planetary transmission,' indicating detailed fluid requirements.
Known Issues
Common Issues:
Manual provides extensive troubleshooting information via 'Code lists,' 'Error code display,' 'Driving codes,' 'Working hydraulics codes,' etc., which addresses common faults and their resolutions.
Troubleshooting Methodology:
Structured troubleshooting approach provided via code lists, component testing procedures, and system-level diagnostics to pinpoint and resolve issues.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Linde is a well-established brand in material handling, known for its innovative forklift designs.
Model Evolution
Model Evolution:
The 387 Series represents an evolution in Linde's electric forklift technology, likely incorporating advancements in efficiency, ergonomics, and control systems.
Technological Advancements:
Likely incorporates advancements in AC drive technology, electronic control systems, and potentially energy management systems for improved efficiency and performance over previous generations.
Production
Production Details:
Manual covers specific serial number ranges (e.g., 'up to H2X387B00808' for Linde Forklift Data Management wiring harness), indicating specific production periods may be relevant.