Original Illustrated Operating Manual (User Manual) for Linde Forklift Truck with Diesel Engine 353-02 series

Covered models:
H50 D-02
H60 D-02
H70 D-02
H80 D-02
H80/900 D-02

Format: PDF, 95 pages
Language: English

Table of contents:

Foreword
Authorised applications
Technical note
Takeover inspection
Description
Type plates
Technical data
Noise emission levels
Frequency characteristic for human body vibrations
Technical descrption
Engine
Hydraulic system
Technical description
Operation
Lift mast
Brakes
Steering
Electrical system
General view of truck
Controls and indicators
Composite instrument
Beginning operation
Safety rules
Important safety information
Handling fuels and lubricants
Accident prevention check
Operation of industrial trucks in the plant area
Diesel engine emissions
Soot particulate filter inspection
Running in instructions
Experts
Services prior to first operation
Daily checks
Daily checks and servicing before operation
Opening the bonnet
Closing the bonnet
Check the fuel level
Refuelling
Check the engine oil level
Check the header tank coolant level
Check the tyre inflation pressure
Applying the seat oelt
Opening the seat belt
Adjusting the operator seat
Starting the engine
Cold start
Stopping the engine
Malfunctions during operation
Operation
Driving
Driving forward
Reversing
Reversing the direction of travel
Stopping
Single-pedal model
Steering
Brakes
Service brake
Parking brake
Applying the parking brake
Releasing the parking brake
Central-lever control of lifting device and attachments .
Tilting the mast "'orward
Tilting the mast back
Lifting the fork carriage
Lowering the fork carriage
Operating the attachments
Operating the sideshift
Operating the clamp
Single-lever control of lifting device and attachments
Installation of addtional equipment
Turning on the lighting
Turning on the hazard warning light
Turning on the front working lights
T urning on the working light (at rear)
Operating the intermittent front windscreen wiper
Operating the front windscreen wiper
Operating the front windscreen washer
Intermittent switch for rear and top windscreen wiper
Operating the rear windscreen and top screen wipers
Operating the rear windscreen and top screen washer.
Operating the directional indicator lights
Turning on the dome light
Heater
Controls
Fan motor fuse
Operating the horn
Check fuses, renew if required
Before lifting a load
Loading
Adjusting the fork spread
Loading
Transporting a load
Depositing a load
3efore leaving the lift truck unattended
Transport
Transport with lorry or low-bed semi-trailer
Hoisting the truck
Hoisting the truck with a crane
Hoisting the truck, wheel change
Hoisting the truck with lifting eyes
Wheel change
Vlast removal, trailer coupling
Mast removal
Securing the moveable overhead guard
Trailer coupling
Towing instructions
Towing
Towing procedure
Releasing the disc brake
Opening the hydraulic by-pass valve
After towing
Making the brakes operational again
Emergency exit for trucks with rear windscreen
Taking the truck out of operation
Measures before taking the truck out of operation
Cutting the truck back into operation
Maintenance
General information
Servicing the mast and the front part of the truck
Securing the mast against tilting back
Standard mast
Securing the raised standard mast
Maintenance after the first 50 service hours
Inspecrion and maintenance schedule
Inspection and maintenance as required
Cleaning the lift truck
Cleaning and spraying the mast chain
Cleaning the air filter
Cleaning with compressed air...
Emptying the dust bowl in the air filter cover
Replacing the safety element
Clean the pre-filter
Regenerate the soot particle filter
Check wheel fastener for tightness
Check the tyres for damage and foreign objects
Lubricate the steer axle, mast and tilt cylinder bearings
Clean the radiator and engine oil, hydraulic oil and
fuel cooler, check for leaks
Clean with compressed air
Clean with a cold cleaner
Drain the water separator in the fuel system
Check seat belt for condition and operation
500-hour inspection and maintenance
Clean and lubricate the steer axle
Grease the mast pivots
Grease the tilt cylinder and overhead guard pivots
Check the engine mounting, movable overhead guard
steer axle and drive axle hub differentials for tightness
Check the forks and fork quick-releases
Check the mast, lift chains and stops for condition,
operation and security
Adjust the lift chains
Lubricate with chain spray
Check the pre-tension of double hoses if attachments
are fittoc
Check and oil other pivots and joints
Check the engine cooling system for leaks
Check and oil the pedals, accelerator and
engine control linkage
Renew the engine oil (at least every 12 months)
Drain the: engine oil
Renew the engine oil filter
Add engine oil
Check the hydraulic oil level
Check the coolant concentration
Check the soot particle filter system
Check and tension V-belt drives
Tighten V-belt drives
Drain the water separator in the fuel system
Clean the radiator, hydraulic oil and fuel cooler
Clean with compressed air
Clean with a cold cleaner
Renew the drive axle hub differential oil and clean
the magnetic plug
Check the condition and security of electric cables,
connectors and cable connections
Check the condition, electrolyte level and
specific gravity of the battery
1000-hour inspection and maintenance
Renew the hydraulic pressure, suction and
breather filters
Renew the pressure filter
Renew the suction filter
Renew the breather filter
Renew the fuel filter canister
Check the engine mounting for condition and tightness
Renew and tension the V-belt drive
Check the exhaust system for leaks and tightness
Check the hydraulic system, hydraulic pumps,
valves and lines for leaks
Renew the air filter element, check the vacuum switch
Check the parking brake
Check the drive axle hub differential oil level
and for leaks
Check the soot particle filter system
2000-hour inspection and maintenance
Check the soot particle filter system
Check valve tip clearances
Renew the safety element
3000-hour inspection and maintenance
Renew the hydraulic oil
Drive axle hub differential: Renew oil and
clean the magnetic plug
Renew the coolant
Inspection and maintenance data
Fuel and oil recommendations
Engine oils
Diesel fuel
Hydraulic oil
Gear oil
Grease
Coolant
Battery grease
Chain spray
Troubleshooting guide (Diesel engine)
Troubleshooting guide (hydraulic system)
Electric circuit diagram
Electric circuit diagram (Options)
Soot particle filter wiring diagram
Hydraulic circuit diagram
Index