Original Illustrated Factory Operating Manual for Linde Forklift Truck 353-03 Ex (Explosion Protected) Series with Diesel Engine

Covered models:
H50-03
H60-03
H70-03
H80-03

Format: PDF, 98 pages
Language: English

Table of contents:

Foreword
Permissible use
Impermissible use
Description of use and climatic conditions
Technical note
Truck receipt
EC Declaration of Conformity
Description
Type plates
Technical data
Noise emission value data
Vibration characteristics for body vibrations
Technical description
Engine
Hydraulic system
Operation
Lift mast
Brakes
Steering
Electrical system
Insulation monitoring
Insulation monitoring warning
Insulation monitoring fault
Truck overview
Operating and display elements
Display units
Commissioning
Safety rules
Qualified person
Stability
Safety-relevant terms
General notes
Residual risks
Periodic testing
Explosion-protection check
Diesel engine emissions (DME)
Handling consumables
Instructions for running-in
Daily checks and work before commissioning
Maintenance work before initial commissioning
Daily checks
Checking fork arms
Cleaning the intake screen
Checking tyre pressure
Checking requirements for tyre leak resistance
Opening the bonnet
Closing the bonnet
Checking the fuel level
Refuelling
Checking the engine oil level
Checking the coolant level
Checking the air flap
Checking temperature sensors
Checking the functioning of insulation monitoring
Putting on the seat belt
Opening the seat belt
Adjusting the driver's seat
Operation
Starting the engine
Stopping the engine
Emergency shutdown with the starting lever
Emergency shutdown with the emergency off button
Unlocking the emergency off button
Faults during operation
Driving (dual-pedal operation)
Forward travel
Reverse travel
Changing drive direction
Stopping
Single-pedal operation
Steering system
Brake system
Service brake
Stop pedal
Parking brake
Actuating the parking brake
Releasing the parking brake
Central-lever control of the lifting system and attachments
Tilting the lift mast forwards
Tilting the lift mast backwards
Lifting the fork carriage
Lowering the fork carriage
Operating attachments
Operating the sideshift
Operating the clamp
Single-lever control of the lifting system and attachments
Operating the front windscreen wiper
Operating the horn
Operating rear window and roof panel wipers
Switching on the working spotlight
Switching on the flashing light
Opening/closing the driver's door
Opening/closing the side window
Warm water heating
Operating devices
Fuses
Before load pick up
Additional capacity rating plate for attachments
With loads that are not clamped
With loads that are fixed or clamped
Adjusting the fork arm distance
Picking up a load
Transporting a load
Setting down a load
Before leaving the truck
Transport
Transportation with lorry or low loading truck
Loading
Crane loading
Crane loading with lifting eyes
Wheel change
Tow coupling
Dismantling the lift mast
Securing the overhead guard in the
longitudinal direction
Towing regulations
Towing
Towing process
Releasing the multi-disc brake pack
Short-circuiting the hydraulic oil circuit
After towing
Establishing braking readiness
Emergency exit with built-in rear window
Emergency lowering of fork carriage
Shutdown of the truck
Measures prior to shutdown
Resuming operation after shutdown
Servicing
General notes
Working on the Linde lift mast and at
the front of the truck
Securing against tilting backwards
Standard lift mast
Securing the raised standard lift mast
Maintenance work after the first 50 operating hours
Overview of inspection and maintenance
Inspection and maintenance as required...
Cleaning the truck
Cleaning the lift mast chain and applying chain spray
Changing the air filter cartridge @
Cleaning the dust discharge valve
Cleaning the prefilter
Tightening wheel fastenings
Checking the tyres for damage and foreign objects
Lubricating the the steering axle, lift mast
and tilt cylinder bearings
Cleaning the radiator and hydraulic oil cooler
and checking them for leaks
Draining the fuel system water separator
Checking the condition and function of the seat belt
Bleeding the fuel system
Checking the air flap
Cleaning the intake spark arrestor
Checking temperature sensors
Checking/cleaning the crankcase breathing
250-hour inspection and maintenance
Cleaning the spark arrester
Cleaning the heat exchanger
Checking the exhaust pipe mounting
500-hour inspection and maintenance
Cleaning and lubricating the steering axle
Lubricating the lift mast bearings
Lubricating the tilt cylinder and overhead guard bearings
Checking the pre-load of the double hoses when removing additional devices
Lift mast, lift mast chain, lift cylinders and end stops:
checking their mounting, condition and correct function
Adjusting the lift mast chain and spraying with chain spray
Checking and oiling the pedal mechanism, linkage for drive actuation and engine

control unit
Checking the mounting of the engine suspension, movable overhead guard,

steering axle and wheel gear
Checking fork arms and fork arm safety devices
Battery: checking electrical cable connections
Battery: checking the condition, acid level and acid density
Charging the battery
Checking the mounting of electric cables
Checking, lubricating and oiling other bearing points and joints
Wheel gear: changing the oil and cleaning the magnetic plug
Changing the engine oil
Draining the engine oil
Changing the engine oil filter
Topping up engine oil
Checking the coolant concentration
Changing the fuel filter
Cleaning the fuel pump
Bleeding the fuel system
Hydraulic system: checking the oil level
Draining the fuel system water separator
Checking the V-belt tension and condition
Tightening V-belts
Cleaning the radiator and the hydraulic oil cooler
1 000-hour inspection and maintenance
Changing the air filter cartridge, checking
the vacuum-operated switch
Checking the condition and secure positioning of the engine mounting
Checking the intake and exhaust pipes for leaks
Checking the hydraulic system, hydraulic pumps, valves and lines for leaks
Hydraulic system: replacing the pressure, suction and breather filters
Wheel gear: checking the oil level and checking for leaks
Checking the parking brake
Checking the leak resistance of the fans,
driver's seat and V-belts
Checking the leak resistance of the tyres
2000-hour inspection and maintenance
Replacing the V-belt
Tightening the V-belt
Checking the injectors
Checking and adjusting the valve clearance
3000-hour inspection and maintenance
Changing the hydraulic oil
Wheel gear: changing the oil and cleaning
the magnetic plug
Changing the coolant
Inspection and maintenance data
Recommendations for consumables
Engine oil
Diesel fuel
Hydraulic oil
Bio-hydraulic oil
Gearbox oil
Lubricating grease
Coolant
Battery grease
Chain spray
Faults, cause and remedy (controller)
Faults, cause and remedy (diesel engine)
Faults, cause and remedy (hydraulic system)
Index