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Linde LPG Forklift H-Series Type 394-02: H40T-02 H45T-02 H50T-02 Operating Instructions (User Manual)

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🏷️ Basic Information Identification Make: Linde Model: H-Series Type 394-02 Covered Models: • H40T-02 • H45T-02 • H50T-02 Codes Manual Product Name: Linde LPG Forklift Truck H-Series Type 394-02: H40T-02 H45T-02 H50T-02 Operating Instructions (User Manual) PDF Download Generation Version Date: Type Sheets indicate 'as at 01/2013', suggesting manuals are representative of this period. 👋 Introduction Market Position Market Segment: Industrial Forklift Trucks (LPG Powered) Brand Reputation: Linde is recognized for producing robust, reliable, and technologically advanced material handling equipment. Key Features Power Source: Liquefied Petroleum Gas (LPG) Operational Modes: Dual-pedal and Single-pedal operation Control Systems: Joystick with central lever operation, Joystick with single lever operation Operator Comfort: Adjustable seats (Standard, Comfort, Luxury), adjustable steering column, optional heating/air conditioning. Data Management: Linde Forklift Data Management (LFM) system 📋 Manual Details Coverage Areas Primary Coverage: Operation, Maintenance, and Safety of Linde LPG Forklift Trucks H-Series Type 394-02 Specific Models Covered: H40T-02, H45T-02, H50T-02 Page Count Operating Manual: 288 Customized Options: 28 Manual Type Type: Operating Instructions (User Manual) Language Language: English Format Format: ZIP (containing PDF files) File Types Included: • Operating manual.pdf • Customized options.pdf 📖 Manual Coverage Systems Covered Powertrain: Engine (LPG), Fuel System (LPG), Ignition System, Cooling System, Exhaust System Hydraulics: Hydraulic Pump, Hydraulic Oil System, Hydraulic Tank, Tilt Cylinders, Load Lift System, Sideshift (special equipment) Drivetrain: Gearbox, Axle Clamps, Wheel Motors, Drive Axle Bearings Chassis And Body: Chassis, Bodywork, Fittings, Floorplate, Bonnet, Steering Axle, Wheel Change, Tires Electrical: Electric Cables, Connectors, Connections, Fuses (Basic and Special Equipment), Main Fuses, Battery, Diagnostic Connector Operator Environment: Drivers Cab, Seat Adjustments (Standard, Comfort, Luxury, Rotating), Armrest, Steering Column, Display Unit, Switch Panel, Lighting, Windscreen Wiper, Window Heater, Heating System, Air Conditioning Safety Systems: Seatbelt, LPG System Safety, Ignition System Safety, Fork Carriage Emergency Lowering, Tip-over Safety Procedures Included Operation: Pre-shift Checks, Entering/Exiting Truck, Driving (Dual-pedal and Single-pedal), Steering, Braking, Signal Horn Operation, Joystick Operation, Working with Loads (Pickup, Travel, Lowering), Loading/Transporting Truck, Securing Hose Pulley, Removing Lift Mast, Driving without Lift Mast, LPG Cylinder Change, LPG Tank Filling (special equipment) Maintenance: Service Plan (As Required, 1000, 3000, 6000, 12000-hour), Engine Oil Change, Spark Plug Replacement, Gas Filter Replacement, Evaporator/Pressure Regulator Cleaning, Coolant Level Check/Change, V-Ribbed Belt Change, Air Filter Cartridge/Safety Cartridge Replacement, Hydraulic Oil Change, Hydraulic Filter Change, Lift Mast Chain Cleaning/Adjustment, Fork/Quick-Release Check, Sideshift Cleaning/Greasing (special equipment) Troubleshooting: Malfunctions, Causes, and Remedies for LPG Engine and Hydraulic System, Self-Help Section, Fuse Identification, Diagnostic Connector Usage Safety Procedures: General Safety Guidelines, Residual Risks, Stability Information, Handling Consumables, Competent Person Requirements, LPG System Safety Measures, Working on Ignition Systems, Fitting Attachments Technical Depth Depth: Comprehensive, covering daily operation, routine maintenance, scheduled servicing, system checks, troubleshooting, and safety protocols. Includes circuit diagrams and high-quality images. Circuit Diagrams: Included, providing detailed electrical system schematics. Illustrations: High quality illustrated images are a key component of the manual. 📊 Manual Specifications File Format Primary Format: PDF Compression: ZIP archive Print Quality Image Resolution: High quality, suitable for viewing detailed diagrams and illustrations. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Fuel Type: LPG (Liquefied Petroleum Gas) Performance Engine Description: Internal Combustion Engine optimized for LPG fuel, details on specific engine models and performance figures are found within the technical data section. Fuel System Fuel System Type: Pressurized LPG system with evaporator/pressure regulator and gas filter. Maintenance Oil Type Recommendation: Refer to specific maintenance sections for engine oil type and capacity (e.g., SAE classifications). Filter Replacement Intervals: Spark plugs, gas filter, air filter cartridge/safety cartridge are detailed for replacement. Emissions Emissions Control: Check CO content in exhaust gas is a specified maintenance item. Engine Description Engine Type: Internal Combustion, LPG powered. Specific engine models and displacement are detailed in technical data sheets. 🔧 Transmission Standard Transmission Type: Automatic (details on specific transmission type may be found in technical data) Features Operational Modes: Dual-pedal and single-pedal driving control integration. Maintenance Fluid Type: Refer to gearbox and hydraulic system sections for fluid specifications and change intervals. 📐 Dimensions Exterior Model Specific Data: Detailed dimensions (length, width, height, wheelbase) for H40T-02, H45T-02, and H50T-02, including variants like elevated driver's compartment and container versions, are provided in the Technical Data section (Type Sheets). Weights Model Specific Data: Weight information (e.g., operating weight, axle loads) is included in the Technical Data Type Sheets. Capacity Load Capacity: Load capacity diagrams for various configurations and attachments are provided. Tyres Tyre Variants: Information on tyre variants and rim sizes is available. Tyre Pressure: Checking tyre pressure is a specified maintenance procedure. 🛡️ Safety Features Ratings Safety Compliance: The manual emphasizes adherence to legal requirements and regulations for safe operation. Active Features Operator Safety: Seatbelt, signal horn, functional brakes, and steering system are critical safety components detailed for operation and checks. Passive Features Structural...
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Linde LPG Forklift H-Series Type 394-02: H40T-02 H45T-02 H50T-02 Operating Instructions (User Manual)
🏷️ Basic Information
Identification
Make:
Linde
Model:
H-Series Type 394-02
Covered Models:
• H40T-02
• H45T-02
• H50T-02
Codes
Manual Product Name:
Linde LPG Forklift Truck H-Series Type 394-02: H40T-02 H45T-02 H50T-02 Operating Instructions (User Manual) PDF Download
Generation
Version Date:
Type Sheets indicate 'as at 01/2013', suggesting manuals are representative of this period.
👋 Introduction
Market Position
Market Segment:
Industrial Forklift Trucks (LPG Powered)
Brand Reputation:
Linde is recognized for producing robust, reliable, and technologically advanced material handling equipment.
Key Features
Power Source:
Liquefied Petroleum Gas (LPG)
Operational Modes:
Dual-pedal and Single-pedal operation
Control Systems:
Joystick with central lever operation, Joystick with single lever operation
Operator Comfort:
Adjustable seats (Standard, Comfort, Luxury), adjustable steering column, optional heating/air conditioning.
Data Management:
Linde Forklift Data Management (LFM) system
📋 Manual Details
Coverage Areas
Primary Coverage:
Operation, Maintenance, and Safety of Linde LPG Forklift Trucks H-Series Type 394-02
Specific Models Covered:
H40T-02, H45T-02, H50T-02
Page Count
Operating Manual:
288
Customized Options:
28
Manual Type
Type:
Operating Instructions (User Manual)
Language
Language:
English
Format
Format:
ZIP (containing PDF files)
File Types Included:
• Operating manual.pdf
• Customized options.pdf
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (LPG), Fuel System (LPG), Ignition System, Cooling System, Exhaust System
Hydraulics:
Hydraulic Pump, Hydraulic Oil System, Hydraulic Tank, Tilt Cylinders, Load Lift System, Sideshift (special equipment)
Drivetrain:
Gearbox, Axle Clamps, Wheel Motors, Drive Axle Bearings
Chassis And Body:
Chassis, Bodywork, Fittings, Floorplate, Bonnet, Steering Axle, Wheel Change, Tires
Electrical:
Electric Cables, Connectors, Connections, Fuses (Basic and Special Equipment), Main Fuses, Battery, Diagnostic Connector
Operator Environment:
Drivers Cab, Seat Adjustments (Standard, Comfort, Luxury, Rotating), Armrest, Steering Column, Display Unit, Switch Panel, Lighting, Windscreen Wiper, Window Heater, Heating System, Air Conditioning
Safety Systems:
Seatbelt, LPG System Safety, Ignition System Safety, Fork Carriage Emergency Lowering, Tip-over Safety
Procedures Included
Operation:
Pre-shift Checks, Entering/Exiting Truck, Driving (Dual-pedal and Single-pedal), Steering, Braking, Signal Horn Operation, Joystick Operation, Working with Loads (Pickup, Travel, Lowering), Loading/Transporting Truck, Securing Hose Pulley, Removing Lift Mast, Driving without Lift Mast, LPG Cylinder Change, LPG Tank Filling (special equipment)
Maintenance:
Service Plan (As Required, 1000, 3000, 6000, 12000-hour), Engine Oil Change, Spark Plug Replacement, Gas Filter Replacement, Evaporator/Pressure Regulator Cleaning, Coolant Level Check/Change, V-Ribbed Belt Change, Air Filter Cartridge/Safety Cartridge Replacement, Hydraulic Oil Change, Hydraulic Filter Change, Lift Mast Chain Cleaning/Adjustment, Fork/Quick-Release Check, Sideshift Cleaning/Greasing (special equipment)
Troubleshooting:
Malfunctions, Causes, and Remedies for LPG Engine and Hydraulic System, Self-Help Section, Fuse Identification, Diagnostic Connector Usage
Safety Procedures:
General Safety Guidelines, Residual Risks, Stability Information, Handling Consumables, Competent Person Requirements, LPG System Safety Measures, Working on Ignition Systems, Fitting Attachments
Technical Depth
Depth:
Comprehensive, covering daily operation, routine maintenance, scheduled servicing, system checks, troubleshooting, and safety protocols. Includes circuit diagrams and high-quality images.
Circuit Diagrams:
Included, providing detailed electrical system schematics.
Illustrations:
High quality illustrated images are a key component of the manual.
📊 Manual Specifications
File Format
Primary Format:
PDF
Compression:
ZIP archive
Print Quality
Image Resolution:
High quality, suitable for viewing detailed diagrams and illustrations.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Fuel Type:
LPG (Liquefied Petroleum Gas)
Performance
Engine Description:
Internal Combustion Engine optimized for LPG fuel, details on specific engine models and performance figures are found within the technical data section.
Fuel System
Fuel System Type:
Pressurized LPG system with evaporator/pressure regulator and gas filter.
Maintenance
Oil Type Recommendation:
Refer to specific maintenance sections for engine oil type and capacity (e.g., SAE classifications).
Filter Replacement Intervals:
Spark plugs, gas filter, air filter cartridge/safety cartridge are detailed for replacement.
Emissions
Emissions Control:
Check CO content in exhaust gas is a specified maintenance item.
Engine Description
Engine Type:
Internal Combustion, LPG powered. Specific engine models and displacement are detailed in technical data sheets.
🔧 Transmission
Standard
Transmission Type:
Automatic (details on specific transmission type may be found in technical data)
Features
Operational Modes:
Dual-pedal and single-pedal driving control integration.
Maintenance
Fluid Type:
Refer to gearbox and hydraulic system sections for fluid specifications and change intervals.
📐 Dimensions
Exterior
Model Specific Data:
Detailed dimensions (length, width, height, wheelbase) for H40T-02, H45T-02, and H50T-02, including variants like elevated driver's compartment and container versions, are provided in the Technical Data section (Type Sheets).
Weights
Model Specific Data:
Weight information (e.g., operating weight, axle loads) is included in the Technical Data Type Sheets.
Capacity
Load Capacity:
Load capacity diagrams for various configurations and attachments are provided.
Tyres
Tyre Variants:
Information on tyre variants and rim sizes is available.
Tyre Pressure:
Checking tyre pressure is a specified maintenance procedure.
🛡️ Safety Features
Ratings
Safety Compliance:
The manual emphasizes adherence to legal requirements and regulations for safe operation.
Active Features
Operator Safety:
Seatbelt, signal horn, functional brakes, and steering system are critical safety components detailed for operation and checks.
Passive Features
Structural Safety:
Information on stability, tip-over procedures, and fork carriage emergency lowering.
Consumables Handling
Lpg Safety:
Extensive safety guidelines for LPG systems, including handling consumables, working on ignition systems, and leak inspections.
💡 Technology Features
Infotainment
Display Unit:
Details on the display unit's functions and information presentation are covered in the 'Operating Devices' and 'Display Unit' sections.
Driver Assistance
Ergonomic Features:
Adjustable seats, steering column, and joystick controls contribute to driver comfort and operational efficiency.
Connectivity
Diagnostic Interface:
The manual references a diagnostic connector for system analysis and troubleshooting.
Data Management
Lfm System:
The Linde Forklift Data Management (LFM) system is mentioned as a feature, implying data logging and management capabilities.
🔧 Maintenance
Service Intervals
Scheduled Maintenance:
Detailed service plans for 1000, 3000, 6000, and 12,000 operating hours are provided, outlining specific inspection and maintenance tasks.
Running In:
Specific running-in instructions for initial commissioning are provided.
Fluid Specifications
Engine Oil:
Recommendation to check for specific SAE classifications and capacities in the manual.
Coolant:
Checking coolant level and concentration, and changing coolant procedures are detailed.
Hydraulic Oil:
Hydraulic oil level checks and oil/filter change procedures are included.
Washer Fluid:
Topping up the washer system water tank (special equipment) is detailed.
Known Issues
Troubleshooting Guidance:
The manual provides a dedicated section for 'Malfunctions, Causes and Remedies' for both the LPG engine and hydraulic system, assisting in diagnosing and resolving common issues.
Consumables
Recommended Consumables:
Recommendations for consumables such as engine oil, coolant, and hydraulic oil are provided, along with LPG cylinder handling and replacement procedures.
Inspection Points
Pre Operation Checks:
Detailed 'Pre-shift checks' are outlined to ensure safe and efficient operation.
Lubrication
Lubrication Points:
Checking and oiling of bearing points and joints is specified.
📚 Vehicle History
Brand Heritage
Brand Focus:
Linde has a long-standing history in material handling, known for innovation and quality in forklift design and manufacturing.
Model Evolution
Series Development:
The H-Series represents Linde's continuous development of efficient and ergonomic forklift trucks.
Production
Manufacturing Origin:
Linde material handling equipment is typically manufactured to high European standards.
🏆 Awards & Recognition
Recognitions
Industry Standing:
While specific awards are not listed, Linde's reputation in the material handling industry signifies a commitment to quality and innovation.
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