Linde Diesel Forklift H-Series Type 396-02: H50D-02 H60D-02 H70D-02 H80D-02 Operating Instructions (User Manual)

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🏷️ Basic Information Identification Make: Linde Model Series: H-Series Type 396-02 Covered Models: H50D-02, H60D-02, H70D-02, H80D-02 Type Designation: H-Series Type 396-02 Product Name: Linde Diesel Forklift Truck H-Series Type 396-02: H50D-02 H60D-02 H70D-02 H80D-02 Operating Instructions (User Manual) PDF Download Vehicle Type: Diesel Forklift Truck Codes Product Code: 396-02 👋 Introduction Market Position Market Position: Linde is a globally recognized leader in the material handling industry, known for its reliable, efficient, and technologically advanced forklifts. The H-Series Type 396-02 represents their robust range of diesel-powered counterbalance forklift trucks designed for demanding industrial applications. Intended Vs Impermissible Use: The manual clearly defines the intended use of the forklift truck and lists impermissible uses, ensuring safe and correct operation as per manufacturer guidelines. Competitive Analysis Competitive Analysis: Competes with other major forklift manufacturers such as Caterpillar, Hyster, Toyota, Komatsu, and Jungheinrich. Differentiates itself through advanced ergonomics, fuel efficiency, Linde's hydrostatic drive system (in some models), and build quality. Key Features Key Features: Diesel-powered for high-volume applications, robust construction for industrial environments, ergonomic operator controls and comfort features, advanced safety systems, high visibility mast design, efficient powertrain, optional advanced features like Linde Forklift Data Management (LFM). 📋 Manual Details Coverage Areas Coverage Areas: Operation, Safety, Maintenance, Technical Data, Controls, Driver's Cab, Load Handling, Running-in Procedures, Troubleshooting Technical Data Coverage: Includes an extensive 'Technical Data' section covering dimensions, type sheets for each model, mast data, truck configuration, tyre variants, load capacity diagrams, additional capacity ratings for attachments, noise emission values, and vibration characteristic values. Page Count Page Count: 282 Manual Type Manual Type: Operating Instructions (User Manual) Manual Purpose: Factory Original Illustrated Operating Instructions for safe and efficient operation, maintenance, and basic repair. Language Language: English Format Format: ZIP (Included PDF files: Operating Instructions, Customized options) Included Files: Operating instructions (PDF, 282 Pages), Customized options (PDF, 22 pages) 📖 Manual Coverage Systems Covered Systems Covered: Engine, Fuel System, Cooling System, Powertrain (Transmission, Drive Axle), Hydraulic System, Mast System (Lift, Tilt), Braking System, Steering System, Electrical System (12V/24V), Operator Controls, HVAC (Optional), Particle Filter System, Data Management (LFM) Control Systems: Steering system, brake system, acceleration control (dual-pedal/single-pedal), lift mast controls, joystick operations (central lever/single lever). Load Lift System Maintenance: Covers working on the lift mast and front of the truck, cleaning and spraying lift mast chains, checking mounting/condition/function of mast, chains, cylinders, and end stops, adjusting mast chains, checking fork arms and safety devices, and lubricating mast fixation. Chassis And Fittings: Covers maintenance of chassis, bodywork, and fittings, including cleaning, component checks, and lubrication points. Procedures Included Procedures Included: Pre-shift checks, Running-in procedures, Starting and stopping the engine, Driving operation (dual-pedal and single-pedal), Load handling (picking up, transporting, setting down), Fork arm adjustment, Particle filter regeneration, Routine maintenance (daily, weekly, monthly, hourly), Major service intervals (1000, 2000, 3000, 6000 hours), Fluid checks and changes (engine oil, coolant, hydraulic oil, transmission oil), Filter replacement (oil, fuel, hydraulic, air), Belt inspection and replacement, Brake system checks, Electrical system diagnostics (fuse identification, cable checks), Hydraulic system leak checks, Mast chain lubrication and adjustment, Troubleshooting common malfunctions (engine, hydraulics), Towing procedures, Battery maintenance and disposal Customized Options Procedures: The manual includes a separate PDF for 'Customized options' which likely covers specific features or configurations not standard on all units, such as specialized attachments, driver's cab variations, or specific electrical options. Technical Depth Technical Depth: Comprehensive. Covers basic operation and safety through to detailed maintenance procedures, troubleshooting guides, and technical specifications. Includes circuit diagrams for electrical systems and high-quality illustrations. Diagrams And Illustrations: Includes high quality images and circuit diagrams crucial for maintenance and troubleshooting. Specific diagrams cover truck overview, controls, electrical system layouts, and component illustrations. Circuit Diagrams: Includes circuit diagrams, particularly for the electrical system, which are vital for diagnosing and repairing electrical faults. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High quality, illustrated with clear images and diagrams. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Primary Engine Description: Diesel engine (specific model varies by exact configuration, but typically sourced from reputable diesel engine manufacturers like Perkins or Deutz for this class). Performance Performance Metrics: Engine power and torque are optimized for lift truck applications, focusing on consistent performance under load and efficient fuel consumption. Specific HP/kW and torque figures are detailed in the 'Technical Data' section. Particle Filter System Operation: Details the operation and maintenance of the particle filter system, including regeneration procedures and changing components like spark plugs for the burner. Engine Maintenance Checks: Specific checks include engine oil level, coolant level, V-ribbed belt tension, and valve clearance (though valve adjustment is a more advanced task). The manual guides through regular checks to prevent issues. Fuel System Fuel System Components: Includes fuel tank, fuel pre-filter with water separator,...

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Type: Diesel Forklift Truck

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Sku: 68430

Collections: ALL Material Handling

Availability: In stock

Tags: 396 Series CASE Diesel Forklift Forklifts H50D-02 H60D-02 H70D-02 H80D-02 Linde Material Handling

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Description

🏷️ Basic Information

Identification

Make:

Linde

Model Series:

H-Series Type 396-02

Covered Models:

H50D-02, H60D-02, H70D-02, H80D-02

Type Designation:

H-Series Type 396-02

Product Name:

Linde Diesel Forklift Truck H-Series Type 396-02: H50D-02 H60D-02 H70D-02 H80D-02 Operating Instructions (User Manual) PDF Download

Vehicle Type:

Diesel Forklift Truck

Codes

Product Code:

396-02

👋 Introduction

Market Position

Market Position:

Linde is a globally recognized leader in the material handling industry, known for its reliable, efficient, and technologically advanced forklifts. The H-Series Type 396-02 represents their robust range of diesel-powered counterbalance forklift trucks designed for demanding industrial applications.

Intended Vs Impermissible Use:

The manual clearly defines the intended use of the forklift truck and lists impermissible uses, ensuring safe and correct operation as per manufacturer guidelines.

Competitive Analysis

Competitive Analysis:

Competes with other major forklift manufacturers such as Caterpillar, Hyster, Toyota, Komatsu, and Jungheinrich. Differentiates itself through advanced ergonomics, fuel efficiency, Linde's hydrostatic drive system (in some models), and build quality.

Key Features

Key Features:

Diesel-powered for high-volume applications, robust construction for industrial environments, ergonomic operator controls and comfort features, advanced safety systems, high visibility mast design, efficient powertrain, optional advanced features like Linde Forklift Data Management (LFM).

📋 Manual Details

Coverage Areas

Coverage Areas:

Operation, Safety, Maintenance, Technical Data, Controls, Driver's Cab, Load Handling, Running-in Procedures, Troubleshooting

Technical Data Coverage:

Includes an extensive 'Technical Data' section covering dimensions, type sheets for each model, mast data, truck configuration, tyre variants, load capacity diagrams, additional capacity ratings for attachments, noise emission values, and vibration characteristic values.

Page Count

Page Count:

Manual Type

Manual Type:

Operating Instructions (User Manual)

Manual Purpose:

Factory Original Illustrated Operating Instructions for safe and efficient operation, maintenance, and basic repair.

Language

Language:

English

Format

Format:

ZIP (Included PDF files: Operating Instructions, Customized options)

Included Files:

Operating instructions (PDF, 282 Pages), Customized options (PDF, 22 pages)

📖 Manual Coverage

Systems Covered

Systems Covered:

Engine, Fuel System, Cooling System, Powertrain (Transmission, Drive Axle), Hydraulic System, Mast System (Lift, Tilt), Braking System, Steering System, Electrical System (12V/24V), Operator Controls, HVAC (Optional), Particle Filter System, Data Management (LFM)

Control Systems:

Steering system, brake system, acceleration control (dual-pedal/single-pedal), lift mast controls, joystick operations (central lever/single lever).

Load Lift System Maintenance:

Covers working on the lift mast and front of the truck, cleaning and spraying lift mast chains, checking mounting/condition/function of mast, chains, cylinders, and end stops, adjusting mast chains, checking fork arms and safety devices, and lubricating mast fixation.

Chassis And Fittings:

Covers maintenance of chassis, bodywork, and fittings, including cleaning, component checks, and lubrication points.

Procedures Included

Procedures Included:

Pre-shift checks, Running-in procedures, Starting and stopping the engine, Driving operation (dual-pedal and single-pedal), Load handling (picking up, transporting, setting down), Fork arm adjustment, Particle filter regeneration, Routine maintenance (daily, weekly, monthly, hourly), Major service intervals (1000, 2000, 3000, 6000 hours), Fluid checks and changes (engine oil, coolant, hydraulic oil, transmission oil), Filter replacement (oil, fuel, hydraulic, air), Belt inspection and replacement, Brake system checks, Electrical system diagnostics (fuse identification, cable checks), Hydraulic system leak checks, Mast chain lubrication and adjustment, Troubleshooting common malfunctions (engine, hydraulics), Towing procedures, Battery maintenance and disposal

Customized Options Procedures:

The manual includes a separate PDF for 'Customized options' which likely covers specific features or configurations not standard on all units, such as specialized attachments, driver's cab variations, or specific electrical options.

Technical Depth

Technical Depth:

Comprehensive. Covers basic operation and safety through to detailed maintenance procedures, troubleshooting guides, and technical specifications. Includes circuit diagrams for electrical systems and high-quality illustrations.

Diagrams And Illustrations:

Includes high quality images and circuit diagrams crucial for maintenance and troubleshooting. Specific diagrams cover truck overview, controls, electrical system layouts, and component illustrations.

Circuit Diagrams:

Includes circuit diagrams, particularly for the electrical system, which are vital for diagnosing and repairing electrical faults.

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

High quality, illustrated with clear images and diagrams.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Primary Engine Description:

Diesel engine (specific model varies by exact configuration, but typically sourced from reputable diesel engine manufacturers like Perkins or Deutz for this class).

Performance

Performance Metrics:

Engine power and torque are optimized for lift truck applications, focusing on consistent performance under load and efficient fuel consumption. Specific HP/kW and torque figures are detailed in the 'Technical Data' section.

Particle Filter System Operation:

Details the operation and maintenance of the particle filter system, including regeneration procedures and changing components like spark plugs for the burner.

Engine Maintenance Checks:

Specific checks include engine oil level, coolant level, V-ribbed belt tension, and valve clearance (though valve adjustment is a more advanced task). The manual guides through regular checks to prevent issues.

Fuel System

Fuel System Components:

Includes fuel tank, fuel pre-filter with water separator, fuel filter, injection pump, and injectors. The manual details maintenance for these components, including draining water and filter changes.

Fuel System Maintenance:

Procedures include draining water from the fuel pre-filter, changing fuel filters, and bleeding the fuel system to ensure optimal engine performance.

Cooling System

Cooling System Maintenance:

Detailed procedures for checking coolant level, changing coolant, checking coolant concentration, and cleaning water coolers/oil coolers are provided. Also includes checking engine support and V-ribbed belt condition.

Air Intake Exhaust

Air Intake Exhaust Maintenance:

Covers changing air filter cartridges (standard and safety), checking dust discharge valve, cleaning pre-filters and oil bath air filters (special equipment), and checking intake/exhaust pipes for leaks and draining intercooler.

🔧 Transmission

Standard

Transmission Type:

Hydrostatic transmission (Linde's signature dual-pedal system for precise control) or torque converter with powershift (depending on specific variant).

Optional

Optional Transmission Features:

Integrated drive axle with planetary gears.

Features

Transmission Features:

Smooth acceleration and deceleration, excellent inching control, high maneuverability, and efficient power transfer. The manual covers oil level checks, fluid changes, and magnetic plug cleaning.

Planetary Gearset

Planetary Gearset Maintenance:

Includes checking the oil level in the planetary transmission, checking for leaks, changing the oil, and cleaning the magnetic plug. Also covers checking axle clamp fastenings.

📐 Dimensions

Exterior

Exterior Dimensions Range:

Varies significantly by model (H50D to H80D) and mast configuration. Specific dimensions (length, width, height, mast lowered/raised) are provided in the 'Technical Data' section for each model variant.

Chassis And Bodywork Maintenance:

Procedures for cleaning the truck, maintaining the bonnet, floorplate, seat belts, chassis mountings, overhead guard lubrication, bearing lubrication, and washer system topping up are included.

Truck Configuration Details:

The manual provides information on truck configurations, allowing users to understand the specific setup of their forklift, including options like different tyre variants and rim sizes.

Loading And Transporting:

Provides guidance on loading and transporting the forklift itself, including securing it on lorries or low-bed semi-trailers, crucial for logistics operations.

Weights

Operational Weight Range:

Gross vehicle weight (GVW) ranges from approximately 5,000 kg to 8,000 kg, excluding load. Specific curb weights are listed per model in the technical data.

Tyre And Wheel Maintenance:

Includes wheel changes, tightening wheel fastenings, checking tyre pressure, checking tyres for damage, and checking the antistatic belt condition. Steering axle cleaning and lubrication are also covered.

Cargo

Load Capacity Range:

5,000 kg (H50D-02) up to 8,000 kg (H80D-02), with variations based on load center. Additional capacity rating plates for attachments are covered.

🛡️ Safety Features

Ratings

Safety Standards Compliance:

Complies with relevant ISO and EU safety directives for industrial trucks. Specific EN standards are implicitly covered through the operational and maintenance guidelines.

Competent Person Requirements:

Highlights the importance of 'Competent person' for certain maintenance tasks and regulations, underscoring the need for qualified technicians for advanced repairs.

Active Features

Active Safety Features:

High-visibility design, audible warning signals (horn), brake system functionality checks, stability guidelines, seat belt, emergency shut-off procedures.

Operator Interface Safety:

Detailed instructions for adjusting driver's seats (standard, comfort, height-adjustable comfort, luxury), armrests, and steering columns to ensure proper operator ergonomics and control. Seat belt usage is emphasized.

Controls Operation:

Details the operation of various controls, including the signal horn, joystick with central lever, and joystick with single lever, ensuring operators are familiar with all interface elements.

Passive Features

Passive Safety Features:

Overhead guard, structural integrity, tip-over protection guidelines, emergency exit procedures with attached rear window.

💡 Technology Features

Infotainment

Infotainment Features:

Not applicable in the traditional automotive sense. The manual covers display unit functions, switch panel operations, and optional Linde Forklift Data Management (LFM) for fleet monitoring and analysis.

Display Unit Operation:

Provides instructions on the operation of the display unit, which likely shows critical operating information such as hours, warning lights, and system statuses.

Driver Assistance

Driver Assistance Features:

Ergonomic control layout (joystick options), adjustable seating and steering column for operator comfort and safety, intuitive display unit. Advanced driver assistance systems are not a primary focus for this generation of forklifts.

Driver Cab Features:

Detailed operation of driver's cab features including lighting, windscreen wiper, window heater, and heating/air conditioning systems (special equipment). Sweeper function operation is also covered.

Steering And Brake Operation:

Detailed explanations on how to operate the steering and brake systems, including checks for correct operation of the parking brake and pedal group.

Connectivity

Connectivity Features:

Optional Linde Forklift Data Management (LFM) may offer data logging and potentially basic telematics capabilities for fleet management, but typical automotive connectivity is not present.

🔧 Maintenance

Service Intervals

Service Intervals:

Detailed service plans are provided: 'Service plan as required', '1000-hour service plan', '2000-hour service plan', '3000-hour service plan', '6000-hour service plan'. These cover a comprehensive range of checks and replacements.

Specific Engine Maintenance Tasks:

Engine oil and filter changes, fuel filter and pre-filter changes, bleeding the fuel system, checking V-ribbed belt, changing spark plugs on particle filter burner, and changing the particle filter itself.

General Maintenance Overview:

Provides an 'Inspection and maintenance overview' along with a 'Service plan as required', detailing the systematic approach to keeping the forklift in optimal working condition.

Hour Based Service Plans:

Detailed maintenance schedules are provided based on operating hours (1000, 2000, 3000, 6000 hours), ensuring a proactive approach to maintenance based on usage.

Engine Specific Tasks:

Covers detailed tasks like changing the engine oil and oil filter, checking the tension of the V-ribbed belt, and replacing the V-ribbed belt as part of scheduled maintenance.

Fluid Specifications

Fluid Specifications:

Recommendations for consumables include engine oil, hydraulic oil, transmission oil, coolant, and washer fluid. Specific grades and types (e.g., ISO VG viscosity grades for hydraulics) are detailed in the 'Recommendations for consumables' section.

Hydraulic System Maintenance:

Procedures for changing hydraulic oil, checking hydraulic oil level, changing hydraulic system filters, checking bleeder valve operation, checking for leaks, tilt cylinder mounting checks, tilt cylinder lubrication, and checking double hose pre-load.

Consumables Recommendations:

Specific recommendations for engine oil, hydraulic oil, coolant, and other necessary consumables are provided to ensure the use of appropriate fluids for longevity and performance.

Known Issues

Common Issues Covered:

The manual includes a 'Malfunctions, causes and remedies' section covering common issues for the diesel engine and hydraulic system, aiding in diagnosing and resolving operational problems.

Troubleshooting Guides:

Includes self-help sections for opening electrical system covers and central electrical system covers, identifying fuses for basic and special equipment, accessing the diagnostic connector, and specific malfunction troubleshooting tables.

Self Help Diagnostics:

The 'Self-help' section offers practical guidance for common issues, like accessing electrical panels and understanding fuse layouts, empowering users for basic troubleshooting.

📚 Vehicle History

Brand Heritage

Brand Heritage:

Linde Material Handling has a long history of innovation and quality in the material handling sector, dating back to the mid-20th century. They are renowned for their robust engineering and ergonomic designs.

Model Evolution

Model Evolution Context:

The H-Series represents Linde's evolution of powerful and efficient diesel counterbalance trucks. The '-02' designation typically signifies an updated generation with improved features, ergonomics, and compliance with emission standards.

Model Variant Details:

Specific technical data sheets are provided for H50D-02, H60D-02, H70D-02, H80D-02, and also H80D-02/900 and H80D-02/1100, indicating variations in load capacity or configuration. Lift mast data for type 195 is also included.

Load Capacity Diagrams Coverage:

Includes load capacity diagrams which are critical for understanding the safe operating limits of the forklift under various load center conditions and mast heights.

Production

Production Information:

Linde forklifts are manufactured in state-of-the-art facilities globally, emphasizing precision engineering and quality control. Specific production locations for the 396-02 series would be part of Linde's internal documentation.

🏆 Awards & Recognition

Recognitions

Awards Recognitions:

While specific awards for this exact model are not detailed in the provided product info, Linde forklifts as a range frequently receive recognition for design, ergonomics, and innovation in the material handling industry.