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Linde LPG Forklift H-Series Type 396-02: H50 H60 H70 H80 Operating Instructions (User Manual)

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🏷️ Basic Information Identification Make: Linde Model: H-Series Type 396-02 Covered Models: H50T-02, H60T-02, H70T-02, H80T-02 Product Type: Operating Instructions (User Manual) PDF Download Codes Type Designation: 396-02 👋 Introduction Market Position Market Position: The Linde H-Series Type 396-02 forklifts are robust, industrial-grade material handling equipment designed for demanding warehouse, manufacturing, and logistics environments. They compete in the premium segment of the internal combustion (LPG) forklift market, known for Linde's engineering excellence, operator comfort, and efficiency. Key Features Key Features: LPG-powered for efficient operation, dual-pedal and single-pedal driving options, advanced safety features, ergonomic operator stations, high visibility mast designs, hydrostatic power steering, and comprehensive maintenance schedules. Intended Use Intended Use: Designed for lifting, moving, and stacking loads in industrial, warehouse, and logistical environments. The manual explicitly covers 'Intended use' and 'Impermissible use' to guide operators. Description Of Use Description Of Use And Climatic Conditions: The manual details the intended operational environment, including description of use and climatic conditions, crucial for safe and efficient forklift operation. Symbols Used Symbols Key: The manual clarifies the 'Symbols used' throughout the documentation, which is standard practice for safety and operational clarity in technical manuals. 📋 Manual Details Coverage Areas Systems Covered: Introduction, Safety, Overview, Operation, Maintenance, Technical Data Page Count Operating Manual: 274 Pages Customized Options: 22 Pages Manual Type Manual Type: Operating Instructions / User Manual Language Language: English Format Format: ZIP (includes PDF files) File Inclusion: ZIP file includes 'Operating manual' and 'Customized options' in PDF format, ensuring a comprehensive documentation package. 📖 Manual Coverage Systems Covered Engine And Fuel System: LPG system safety, LPG tank shut-off valve operation, engine oil level, engine oil filter change, LPG system filters, evaporator/pressure regulator cleaning, gas system settings, CO content check, coolant level, coolant change, V-ribbed belt, air filter replacement, intake/exhaust pipe checks, spark plug replacement. Transmission And Drivetrain: Planetary transmission oil level, planetary transmission oil change, axle clamp fastening checks, hydraulic pump mounting. Chassis Bodywork And Fittings: Truck cleaning, bonnet, floorplate, heating/air conditioning maintenance, seat belt inspection, chassis mounting, overhead guard lubrication, bearing lubrication, washer system, chassis frame, wheel change, wheel fastening, tyre inspection, antistatic belt check, steering axle cleaning and lubrication. Electrical And Hydraulics: Electrical cable inspection, battery condition check, hydraulic oil change, hydraulic system oil level, hydraulic system filter change, hydraulic system leaks, tilt cylinder mounting and lubrication, double hose pre-load. Lift Mast And Load Handling: Lift mast positioning, lift mast chain cleaning and lubrication, lift mast chain adjustment, fork arm inspection, overhead guard securing, crane loading, load capacity diagrams. Lift System Maintenance: Comprehensive coverage of the load lift system, including working on the mast, cleaning and spraying chains, checking mounting and condition of chains/cylinders/end stops, and adjusting lift mast chains. Procedures Included Operation: Pre-shift checks, running-in instructions, entering/exiting, seat adjustment, steering column adjustment, clock setting, LPG tank valve operation, seat belt usage, starting/stopping engine, driving (dual and single pedal), steering, braking, horn, joystick operation, special equipment operation (driver's cab, lighting, wipers, heaters, AC, LFM, rotating device), lift mast positioning, sweeper function, working with loads (picking up, traveling, setting down), towing device operation, pre-leaving truck checks, loading/transportation procedures. Maintenance: General maintenance points, inspection and maintenance data, consumables recommendations, service plan overview, 1000/3000/6000/12000-hour service plans, engine servicing, LPG system servicing, gearbox servicing, chassis servicing, operating devices checks, electrical system checks, hydraulic system servicing, load lift system maintenance. Troubleshooting And Emergency: Self-help section, electrical system access, fuse identification, diagnostic connector usage, general malfunctions and remedies (LPG engine, hydraulic system), jump starting, towing, shutdown procedures, storage procedures, disposal. Special Equipment Operations: Covers operation of special equipment such as driver's cab features (lighting, windscreen wiper, window heater, heating system, air conditioning), Linde ForkliftData Management (LFM), and driver's seat with rotating device. Load Handling Procedures: Includes comprehensive steps for working with loads: before picking up a load, adjusting fork arm distance, taking up loads, traveling with load, and setting down loads. Transportation Procedures: Includes specific instructions for 'Loading/transporting', 'Transportation by lorry or low-bed semi-trailer', and securing the overhead guard, vital for safe transit of the forklift. Technical Depth Depth: Comprehensive, covering operation, routine maintenance, preventative servicing, component checks, troubleshooting, and detailed technical specifications. Includes circuit diagrams and high-quality images for clarity. Technical Diagrams: Includes circuit diagrams for electrical systems and high-quality illustrated diagrams for mechanical components and procedures. Component Level Detail: Detailed information is provided for component-level maintenance and checks, such as checking the condition of the engine support and mounting, checking the intake and exhaust pipes for leaks, and checking the condition and secure positioning of electrical cables. Diagnostic Coverage: Includes a diagnostic connector and troubleshooting guides for common malfunctions in the LPG engine and hydraulic system, enabling effective problem diagnosis. Repair And Remedies: The 'Self-help' section provides 'Malfunctions, causes and remedies' for the LPG engine and hydraulic system, offering practical solutions for common issues. 📊...
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Linde LPG Forklift H-Series Type 396-02: H50 H60 H70 H80 Operating Instructions (User Manual)
🏷️ Basic Information
Identification
Make:
Linde
Model:
H-Series Type 396-02
Covered Models:
H50T-02, H60T-02, H70T-02, H80T-02
Product Type:
Operating Instructions (User Manual) PDF Download
Codes
Type Designation:
396-02
👋 Introduction
Market Position
Market Position:
The Linde H-Series Type 396-02 forklifts are robust, industrial-grade material handling equipment designed for demanding warehouse, manufacturing, and logistics environments. They compete in the premium segment of the internal combustion (LPG) forklift market, known for Linde's engineering excellence, operator comfort, and efficiency.
Key Features
Key Features:
LPG-powered for efficient operation, dual-pedal and single-pedal driving options, advanced safety features, ergonomic operator stations, high visibility mast designs, hydrostatic power steering, and comprehensive maintenance schedules.
Intended Use
Intended Use:
Designed for lifting, moving, and stacking loads in industrial, warehouse, and logistical environments. The manual explicitly covers 'Intended use' and 'Impermissible use' to guide operators.
Description Of Use
Description Of Use And Climatic Conditions:
The manual details the intended operational environment, including description of use and climatic conditions, crucial for safe and efficient forklift operation.
Symbols Used
Symbols Key:
The manual clarifies the 'Symbols used' throughout the documentation, which is standard practice for safety and operational clarity in technical manuals.
📋 Manual Details
Coverage Areas
Systems Covered:
Introduction, Safety, Overview, Operation, Maintenance, Technical Data
Page Count
Operating Manual:
274 Pages
Customized Options:
22 Pages
Manual Type
Manual Type:
Operating Instructions / User Manual
Language
Language:
English
Format
Format:
ZIP (includes PDF files)
File Inclusion:
ZIP file includes 'Operating manual' and 'Customized options' in PDF format, ensuring a comprehensive documentation package.
📖 Manual Coverage
Systems Covered
Engine And Fuel System:
LPG system safety, LPG tank shut-off valve operation, engine oil level, engine oil filter change, LPG system filters, evaporator/pressure regulator cleaning, gas system settings, CO content check, coolant level, coolant change, V-ribbed belt, air filter replacement, intake/exhaust pipe checks, spark plug replacement.
Transmission And Drivetrain:
Planetary transmission oil level, planetary transmission oil change, axle clamp fastening checks, hydraulic pump mounting.
Chassis Bodywork And Fittings:
Truck cleaning, bonnet, floorplate, heating/air conditioning maintenance, seat belt inspection, chassis mounting, overhead guard lubrication, bearing lubrication, washer system, chassis frame, wheel change, wheel fastening, tyre inspection, antistatic belt check, steering axle cleaning and lubrication.
Electrical And Hydraulics:
Electrical cable inspection, battery condition check, hydraulic oil change, hydraulic system oil level, hydraulic system filter change, hydraulic system leaks, tilt cylinder mounting and lubrication, double hose pre-load.
Lift Mast And Load Handling:
Lift mast positioning, lift mast chain cleaning and lubrication, lift mast chain adjustment, fork arm inspection, overhead guard securing, crane loading, load capacity diagrams.
Lift System Maintenance:
Comprehensive coverage of the load lift system, including working on the mast, cleaning and spraying chains, checking mounting and condition of chains/cylinders/end stops, and adjusting lift mast chains.
Procedures Included
Operation:
Pre-shift checks, running-in instructions, entering/exiting, seat adjustment, steering column adjustment, clock setting, LPG tank valve operation, seat belt usage, starting/stopping engine, driving (dual and single pedal), steering, braking, horn, joystick operation, special equipment operation (driver's cab, lighting, wipers, heaters, AC, LFM, rotating device), lift mast positioning, sweeper function, working with loads (picking up, traveling, setting down), towing device operation, pre-leaving truck checks, loading/transportation procedures.
Maintenance:
General maintenance points, inspection and maintenance data, consumables recommendations, service plan overview, 1000/3000/6000/12000-hour service plans, engine servicing, LPG system servicing, gearbox servicing, chassis servicing, operating devices checks, electrical system checks, hydraulic system servicing, load lift system maintenance.
Troubleshooting And Emergency:
Self-help section, electrical system access, fuse identification, diagnostic connector usage, general malfunctions and remedies (LPG engine, hydraulic system), jump starting, towing, shutdown procedures, storage procedures, disposal.
Special Equipment Operations:
Covers operation of special equipment such as driver's cab features (lighting, windscreen wiper, window heater, heating system, air conditioning), Linde ForkliftData Management (LFM), and driver's seat with rotating device.
Load Handling Procedures:
Includes comprehensive steps for working with loads: before picking up a load, adjusting fork arm distance, taking up loads, traveling with load, and setting down loads.
Transportation Procedures:
Includes specific instructions for 'Loading/transporting', 'Transportation by lorry or low-bed semi-trailer', and securing the overhead guard, vital for safe transit of the forklift.
Technical Depth
Depth:
Comprehensive, covering operation, routine maintenance, preventative servicing, component checks, troubleshooting, and detailed technical specifications. Includes circuit diagrams and high-quality images for clarity.
Technical Diagrams:
Includes circuit diagrams for electrical systems and high-quality illustrated diagrams for mechanical components and procedures.
Component Level Detail:
Detailed information is provided for component-level maintenance and checks, such as checking the condition of the engine support and mounting, checking the intake and exhaust pipes for leaks, and checking the condition and secure positioning of electrical cables.
Diagnostic Coverage:
Includes a diagnostic connector and troubleshooting guides for common malfunctions in the LPG engine and hydraulic system, enabling effective problem diagnosis.
Repair And Remedies:
The 'Self-help' section provides 'Malfunctions, causes and remedies' for the LPG engine and hydraulic system, offering practical solutions for common issues.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High quality images and circuit diagrams, suitable for printing.
Binding Type
Binding Type:
N/A (Digital Download - PDF)
Paper Type
Paper Type:
N/A (Digital Download - PDF)
Content Structure
Content Structure:
Organized into 6 main sections: Introduction, Safety, Overview, Operation, Maintenance, and Technical Data, with detailed sub-sections for each.
Sections Detail:
The manual is structured logically with sections for Introduction, Safety, Overview of controls and displays, detailed Operation procedures, comprehensive Maintenance schedules and tasks, and specific Technical Data for each model variant.
⚙️ Engine Specifications
Primary Engine
Fuel Type:
LPG (Liquefied Petroleum Gas)
Engine Type:
Internal Combustion (Specific engine model not detailed in provided info, but typically industrial-grade LPG engines from reputable manufacturers).
Performance
Performance Overview:
Engine performance is optimized for reliable power delivery across various load conditions and operating cycles. Specific HP/Torque figures would be detailed in the 'Technical Data' section for each model variant.
Fuel System
Fuel System Details:
Pressurized LPG system with shut-off valve, evaporator/pressure regulator, gas filter, and integrated safety features for fuel delivery to the engine.
Lpg System Maintenance:
Covers checking LPG system levels, filling LPG tanks, changing gas filters, cleaning evaporators/pressure regulators, checking gas system settings, and performing leak inspections.
Maintenance
Engine Maintenance Procedures:
Detailed procedures for checking and changing engine oil and filter, checking coolant level and concentration, changing coolant, and checking V-ribbed belt condition and replacement.
Air Intake System
Air Filter Replacement:
Procedures for changing the air filter cartridge, air filter safety cartridge, checking the dust discharge valve, and cleaning prefilters/oil bath air filters (for special equipment) are covered.
Engine Maintenance
Engine Component Checks:
Detailed checks include coolant concentration, condition and secure positioning of engine support and mounting, and condition of the V-ribbed belt.
🔧 Transmission
Standard
Transmission Type:
Hydrostatic transmission (Linde's proprietary system), often referred to as Linde-Matic or Linde Twin-Touch control for dual-pedal operation.
Features
Transmission Features:
Smooth acceleration and deceleration, precise inching control, regenerative braking capabilities (depending on configuration), and efficient power transfer.
Maintenance
Transmission Maintenance Procedures:
Includes checking planetary transmission oil level and for leaks, changing oil, and cleaning magnetic plugs.
📐 Dimensions
Overview
Dimension Availability:
Detailed dimensions for each model (H50T-02 to H80T-02) are provided in the 'Technical Data' section, including overview of dimensions, type sheets, and truck configurations.
Weights
Weight Information:
The manual includes load capacity diagrams and additional capacity rating plates for attachments, indicating that detailed information on operating weights, curb weights, and load capacities will be available for each model variant.
Technical Data Sections
Detailed Dimensions Availability:
The 'Technical Data' section includes 'Overview of dimensions', 'Type sheet' for each model (H50T-02 to H80T-02/1100), lift mast data, truck configuration, tyre variants, and rim sizes, providing comprehensive dimensional data.
Load Capacity And Performance:
Detailed load capacity diagrams and additional capacity rating plates for attachments are included, vital for safe and efficient operation with various loads and configurations.
🛡️ Safety Features
Ratings
Safety Guidelines Coverage:
Extensive safety guidelines are covered, including residual risks, stability, tip-over procedures, handling consumables, competent person requirements, regulations, and specific safety measures for LPG systems, ignition systems, attachments, and emergency lowering.
Active Features
Active Safety Features:
Signal horn, brake system, seat belt, emergency exit with attached rear window, fork carriage emergency lowering, LPG system safety features.
Passive Features
Passive Safety Features:
Overhead guard, secure positioning of components, stable chassis design, load capacity limitations based on diagrams and rating plates.
Lpg System Safety
Lpg System Safety Details:
Dedicated sections on safety guidelines for LPG systems, including handling consumables, safety measures for ignition systems, and visual/odor inspections for leaks.
Tip Over Procedure
Tip Over Safety:
Specific instructions are provided for actions 'In the case of tip-over', a critical safety aspect for forklift operation.
Attachments
Attachment Safety:
Safety guidelines for fitting attachments and information on additional capacity rating plates for attachments are included, addressing a common aspect of forklift configuration.
💡 Technology Features
Infotainment
Infotainment Features:
While primarily an industrial vehicle, the manual mentions a 'Display unit' and 'Switch panel', indicating basic operator information and control interfaces. The 'Linde ForkliftData Management (LFM)' system is listed as special equipment, suggesting advanced fleet management or diagnostic capabilities.
Driver Assistance
Driver Assistance Features:
Features like dual-pedal vs. single-pedal operation, hydrostatic transmission with inching control, and ergonomic control layouts (joystick options) contribute to operator assistance and ease of use.
Connectivity
Connectivity:
The inclusion of a 'Diagnostic connector' implies a capability for external diagnostics, potentially for data logging or advanced troubleshooting via external interfaces.
Driver Interface
Operator Controls And Display:
The 'Overview' section details the 'Controls' and 'Display unit', and the 'Operation' section covers various control interfaces including joysticks with central or single lever operation, crucial for operator understanding and efficient use.
🔧 Maintenance
Service Intervals
Service Intervals:
The manual outlines a structured service plan including 1000-hour, 3000-hour, 6000-hour, and 12000-hour service plans, in addition to service as required. This indicates a rigorous preventative maintenance schedule.
Fluid Specifications
Fluid Specifications:
Recommendations for consumables, including engine oil, engine oil filter, coolant, and hydraulic oil, are provided. Specific API, SAE, and ISO grades would be detailed within the respective maintenance sections for each fluid.
Consumables Recommendations:
Specific recommendations for engine oil, coolant, and hydraulic oil are included, crucial for maintaining optimal performance and longevity of the equipment. Specific part numbers for filters are also likely detailed.
Known Issues
Known Issues Coverage:
The 'Self-help' section includes 'Malfunctions, causes and remedies' for both the LPG engine and the hydraulic system, providing guidance for common operational problems and their solutions.
Inspection And Maintenance
Inspection And Maintenance Overview:
Provides an 'Inspection and maintenance overview' and detailed service plans for various operating hour intervals, ensuring thorough preventative care.
Electrics
Electrical System Maintenance:
Covers checking electrical cables, connectors, and connections, as well as battery condition checks and disposal procedures.
Fuse Identification:
Details on accessing and identifying fuses for basic electrical equipment, heating system, air conditioning, and special electrical equipment are provided in the 'Self-help' section.
Hydraulics
Hydraulic System Maintenance:
Detailed procedures for changing hydraulic oil, checking oil levels, changing hydraulic filters, and checking the hydraulic system for leaks and proper operation of bleeder valves.
Tilt Cylinder Maintenance:
Specific maintenance procedures for the tilt cylinder, including checking mounting and lubricating bearing points, are detailed.
Service Plan Detail
Hourly Service Plans:
Provides detailed '1000-hour service plan', '3000-hour service plan', '6000-hour service plan', and '12000-hour service plan', enabling a robust preventative maintenance program.
Chassis Bodywork And Fittings
Chassis Maintenance:
Includes wheel change procedures, tightening wheel fastenings, checking tyre pressure and condition, and cleaning/lubricating the steering axle, ensuring chassis integrity and safe operation.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Linde Material Handling is a globally recognized leader in the material handling industry, known for its innovative technology, high-quality products, and comprehensive service network. Their forklifts are engineered for efficiency, reliability, and operator comfort.
Model Evolution
Model Evolution Context:
The H-Series represents Linde's modern range of powerful and efficient IC engine forklifts. The Type 396-02 designation signifies a specific generation or update to the H-Series, incorporating advancements in ergonomics, safety, and performance for models ranging from 5 to 8 tons. Specific model year information is not provided but implied to be for models introduced under this series designation.
🏆 Awards & Recognition
Recognitions
Awards And Recognitions:
No specific awards or recognitions are listed in the provided product information. However, Linde forklifts are generally well-regarded for their design, ergonomics, and performance in industry awards and customer satisfaction surveys.
📄 Technical Data
Noise And Vibration
Emission Values:
The manual includes 'Noise emission values' and 'Vibration characteristic values for bodily vibrations', important for operator health and safety compliance.
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