Linde Lift Truck Type 356: C360 C400 H420 H460 Service Training (Workshop) Manual
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🏷️ Basic Information Identification Make: Linde Product Type: Container Handler / Lift Truck Model Series: Type 356 Covered Models: C360, C400, H420, H460, H460 GPCH Product Description: Original Illustrated Factory Service Training (Workshop) Manual PDF Download for Linde Container Handler Type 356. Codes Engine Code Reference: Perkins (specific model not detailed, requires manual reference) 👋 Introduction Market Position Market Segment: Heavy-duty container handling equipment for port, terminal, and intermodal operations. Application Environments: Designed for demanding operational environments such as container terminals, rail yards, and heavy industrial facilities. Competitive Analysis Competitors: Konecranes, Kalmar, Sany, Taylor Machine Works, SMV Konecranes. Key Features Features: Robust design for demanding environments, high lifting capacities, advanced hydraulic and transmission systems, comprehensive operator comfort and safety features. 📋 Manual Details Coverage Areas Coverage: Comprehensive service and training for Linde Container Handler Type 356 models. Specific Models Covered: C360, C400, H420, H460, and H460 GPCH configurations within the Linde Type 356 series. Page Count Page Count: 388 Manual Type Manual Type: Factory Service Training (Workshop) Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Systems: Diesel Engine, Hydrodynamic Travel Drive (Power Shift Transmission, Torque Converter, Drive Axle), Truck Body (Cabin), Steering System, Braking System (Wet Multiple Disc Brakes, Mechanical Disc Brakes), Electrical System, Hydraulic System, Mast and Spreader Systems, Optional Equipment (Automatic Greasing System, Air Conditioning). Engine Details: Covers engine specifications, tappet adjustments, compression checks, drivebelt maintenance, cylinder head removal/installation, engine timing, injection nozzle service (faults, removal, installation, correction, inspection, assembly, opening pressure check), fuel injection pump removal/installation, fuel feed pump, engine shutdown solenoid, turbocharger oil feed cleaning, bypass filter, thermostat, coolant pump, general fault diagnosis, torque loadings, and special tools. Powertrain Details: Includes schematic diagrams of the power train, detailed views of the power shift transmission (CLARK 36000 Series, 4-speed), torque converter (purpose, design, operation), electronic gear selector (description, fault diagnosis, sensor adjustment), and D 101 Series drive axle (specifications, settings, torques, wheel/hub assembly, differential assembly, axle carrier assembly). Chassis Details: Covers steering system (steer axle Type L 101, hydraulics, removal/installation, axle repair including wheel bearings, stub axle, steering cylinder, and steering stops), and braking system (hydraulic circuit, accumulator valve, wet multiple disc brake construction and repair, air gap checks, leakage tests, parking brake, mechanical floating caliper disc brake). Cabin And Mast Details: Includes repair procedures for cabin glass panes and windows, mast construction and assembly for C360/C400 and H420/H460 models, cabin and mast installation, tilt angle adjustments, and cylinder sealing procedures for lift and tilt cylinders. Spreader Details: Detailed coverage for spreader type 818 (C360/C400) and type 815 (H460 GPCH), including operational descriptions, hydraulic and electrical circuit diagrams, and repair procedures for sliding bearings, twistlocks, beam extension cylinders, slew/outreach cylinders, and stop cylinders. Optional Equipment Details: Comprehensive coverage for automatic greasing systems (functional description, technical data, component positioning, wiring, pump, timer, dispensers, lubricant specifications, malfunction remedies) and air conditioning (indicated as a covered topic). Electrical System Coverage: Detailed wiring diagrams are provided for models C360/C400 and H420/H460/H460 GPCH, including legends and specific diagrams for relay boxes and component locations. Hydraulic System Coverage: Includes hydraulic circuit diagrams (general, pilot control, and working circuits) for all covered model groups, along with a functional description of the hydraulic system's operation. Procedures Included Procedures: Engine specifications, adjustment procedures (tappets, drivebelts), component removal/installation (cylinder head, injection nozzles, fuel injection pump, coolant pump, thermostat), timing checks, fault diagnosis, torque specifications, special tool usage, powertrain schematics, power shift transmission operation and troubleshooting, torque converter principles, drive axle disassembly/assembly and adjustments, steering axle repair, brake system schematics and repair (disc brakes, parking brake), electrical system wiring diagrams, hydraulic system schematics and functional descriptions, mast and spreader repair (cylinders, twistlocks, beam extension), optional equipment installation and troubleshooting. Engine Procedures: Includes detailed steps for checking and adjusting tappet clearances, checking engine compression, removing and installing cylinder heads, checking and adjusting drivebelts, and various procedures related to the injection system (nozzle removal, installation, testing, and pump service). Transmission Procedures: Provides procedures for troubleshooting the CLARK 36000 series power shift transmission, pressure testing, electronic gear selector adjustment, and detailed instructions for the disassembly, assembly, and adjustment of the D101 series drive axle components. Steering Brake Procedures: Includes removal and installation of the steer axle, renewal and adjustment of wheel bearings, steering cylinder sealing and seal replacement, and adjustment of steering stops. For brakes, it covers checking lining wear, piston cup installation, air gap checks, and leak testing for wet multi-disc brakes. Hydraulic Mast Spreader Procedures: Covers sealing procedures for lift and tilt cylinders, repair of spreader components like sliding bearings, twistlocks, and cylinders (beam extension, slew, outreach, stop). Also details mast assembly and adjustments. Spreader Repair Procedures: Covers repairs for sliding bearings, pendular twistlocks, beam extension cylinders (construction, removal, seal replacement), slew and outreach cylinders, and stop cylinders for spreader types 818 and 815....
Original Illustrated Factory Service Training (Workshop) Manual PDF Download for Linde Container Handler Type 356.
Codes
Engine Code Reference:
Perkins (specific model not detailed, requires manual reference)
👋 Introduction
Market Position
Market Segment:
Heavy-duty container handling equipment for port, terminal, and intermodal operations.
Application Environments:
Designed for demanding operational environments such as container terminals, rail yards, and heavy industrial facilities.
Competitive Analysis
Competitors:
Konecranes, Kalmar, Sany, Taylor Machine Works, SMV Konecranes.
Key Features
Features:
Robust design for demanding environments, high lifting capacities, advanced hydraulic and transmission systems, comprehensive operator comfort and safety features.
📋 Manual Details
Coverage Areas
Coverage:
Comprehensive service and training for Linde Container Handler Type 356 models.
Specific Models Covered:
C360, C400, H420, H460, and H460 GPCH configurations within the Linde Type 356 series.
Includes schematic diagrams of the power train, detailed views of the power shift transmission (CLARK 36000 Series, 4-speed), torque converter (purpose, design, operation), electronic gear selector (description, fault diagnosis, sensor adjustment), and D 101 Series drive axle (specifications, settings, torques, wheel/hub assembly, differential assembly, axle carrier assembly).
Chassis Details:
Covers steering system (steer axle Type L 101, hydraulics, removal/installation, axle repair including wheel bearings, stub axle, steering cylinder, and steering stops), and braking system (hydraulic circuit, accumulator valve, wet multiple disc brake construction and repair, air gap checks, leakage tests, parking brake, mechanical floating caliper disc brake).
Cabin And Mast Details:
Includes repair procedures for cabin glass panes and windows, mast construction and assembly for C360/C400 and H420/H460 models, cabin and mast installation, tilt angle adjustments, and cylinder sealing procedures for lift and tilt cylinders.
Spreader Details:
Detailed coverage for spreader type 818 (C360/C400) and type 815 (H460 GPCH), including operational descriptions, hydraulic and electrical circuit diagrams, and repair procedures for sliding bearings, twistlocks, beam extension cylinders, slew/outreach cylinders, and stop cylinders.
Optional Equipment Details:
Comprehensive coverage for automatic greasing systems (functional description, technical data, component positioning, wiring, pump, timer, dispensers, lubricant specifications, malfunction remedies) and air conditioning (indicated as a covered topic).
Electrical System Coverage:
Detailed wiring diagrams are provided for models C360/C400 and H420/H460/H460 GPCH, including legends and specific diagrams for relay boxes and component locations.
Hydraulic System Coverage:
Includes hydraulic circuit diagrams (general, pilot control, and working circuits) for all covered model groups, along with a functional description of the hydraulic system's operation.
Procedures Included
Procedures:
Engine specifications, adjustment procedures (tappets, drivebelts), component removal/installation (cylinder head, injection nozzles, fuel injection pump, coolant pump, thermostat), timing checks, fault diagnosis, torque specifications, special tool usage, powertrain schematics, power shift transmission operation and troubleshooting, torque converter principles, drive axle disassembly/assembly and adjustments, steering axle repair, brake system schematics and repair (disc brakes, parking brake), electrical system wiring diagrams, hydraulic system schematics and functional descriptions, mast and spreader repair (cylinders, twistlocks, beam extension), optional equipment installation and troubleshooting.
Engine Procedures:
Includes detailed steps for checking and adjusting tappet clearances, checking engine compression, removing and installing cylinder heads, checking and adjusting drivebelts, and various procedures related to the injection system (nozzle removal, installation, testing, and pump service).
Transmission Procedures:
Provides procedures for troubleshooting the CLARK 36000 series power shift transmission, pressure testing, electronic gear selector adjustment, and detailed instructions for the disassembly, assembly, and adjustment of the D101 series drive axle components.
Steering Brake Procedures:
Includes removal and installation of the steer axle, renewal and adjustment of wheel bearings, steering cylinder sealing and seal replacement, and adjustment of steering stops. For brakes, it covers checking lining wear, piston cup installation, air gap checks, and leak testing for wet multi-disc brakes.
Hydraulic Mast Spreader Procedures:
Covers sealing procedures for lift and tilt cylinders, repair of spreader components like sliding bearings, twistlocks, and cylinders (beam extension, slew, outreach, stop). Also details mast assembly and adjustments.
Spreader Repair Procedures:
Covers repairs for sliding bearings, pendular twistlocks, beam extension cylinders (construction, removal, seal replacement), slew and outreach cylinders, and stop cylinders for spreader types 818 and 815.
Electrical Procedures:
Includes guidance on interpreting wiring diagrams, identifying component locations, and diagnosing electrical faults based on the provided schematics.
Hydraulic Procedures:
Detailed functional descriptions of the hydraulic system components and circuits, along with step-by-step procedures for troubleshooting and repair of hydraulic elements.
Optional Equipment Procedures:
Provides installation and maintenance procedures for the automatic greasing system, including adjusting the electronic timer, venting the system, and troubleshooting common malfunctions.
Technical Depth
Depth:
Detailed factory-level diagnostic, repair, and overhaul procedures. Includes circuit diagrams, high-quality images, and specific technical data for each system.
Depth Level:
Expert-level. The manual is designed for service technicians and provides in-depth explanations of system operation, diagnostic routines, and step-by-step repair instructions, including torque values and special tool requirements.
Diagnostic Capabilities:
The manual provides diagnostic trees and troubleshooting guides for the engine, transmission, electrical, and hydraulic systems, enabling technicians to effectively identify and resolve faults.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
PDF format allows for text searching of specific terms, significantly aiding in quick information retrieval.
Print Quality
Print Quality:
High-quality, suitable for printing workshop copies.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Manufacturer:
Perkins (specific model identifier not in provided product info)
Description:
Diesel engine with detailed service, adjustment, and fault diagnosis procedures. Covers injection system, cooling, and lubrication components.
Engine Type:
Diesel (Manufacturer: Perkins, specific model details within manual)
Performance
Details:
Specific performance figures (HP, Torque) would be detailed within the manual based on model variant (C360, C400, H420, H460).
Performance Data Location:
Detailed in Section 1.1 'Engine specifications' and Section 10 'Technical Data'.
Includes comprehensive procedures for injection nozzle fault diagnosis, removal, installation, correction, assembly, inspection, and opening pressure check.
Engine Maintenance
Torque Specifications:
Specific torque loadings for critical engine components are provided in Section 1.17, essential for correct reassembly.
Special Tools:
Section 1.18 lists specific special tools required for engine servicing and repair.
🔧 Transmission
Standard
Type:
Hydrodynamic Travel Drive with Power Shift Transmission (CLARK 36000 Series, 4-speed mentioned).
Transmission Model:
CLARK 36000 Series (4-speed Power Shift)
Features
Features:
Torque converter, power shift functionality, electronic gear selector (EGS) with diagnostic capabilities.
Transmission Diagnostics:
Includes pressure testing, troubleshooting guides for the CLARK transmission, and specific procedures for the Electronic Gear Selector (EGS) including fault diagnosis and inductive sensor adjustment.
Drive Axle Details
Drive Axle Model:
D 101 Series Drive Axle
Drive Axle Procedures:
Includes axle drive settings, torques for screws and nuts, wheel assembly with clamping rim fastener, hub differential assembly, face seal assembly, and detailed repair procedures for hub planetary reduction gears and axle drives including gear tooth contact pattern adjustments.
Transmission Maintenance
Special Tools:
Section 2.4.8 lists special tools required for drive axle servicing and repair.
📐 Dimensions
Exterior
Details:
Specific dimensions (length, width, height) vary by model and configuration; covered in 'Technical Data' section of the manual.
Weights
Details:
Operating weight and load capacities (e.g., C360, C400, H420, H460) are model-specific and detailed in the manual's technical data.
Load Capacities:
Load capacities are specified for models C360 (36,000 kg), C400 (40,000 kg), H420 (42,000 kg), H460 (46,000 kg), and H460 GPCH. Refer to Section 10 'Technical Data' for precise figures.
🛡️ Safety Features
Ratings
Details:
Not applicable for this type of manual; focuses on repair and maintenance for safe operation.
Active Features
Description:
Braking systems (wet multiple disc, mechanical disc), steering system safety adjustments, electrical system safety protocols.
Passive Features
Description:
Cabin construction and repair (glass panes), structural integrity as covered in body repair sections.
💡 Technology Features
Infotainment
Features:
N/A (Industrial equipment; infotainment features are not applicable).
Driver Assistance
Description:
Electronic Gear Selector (EGS) with diagnostic functions and inductive sensor adjustment. Potential for automatic greasing systems as optional equipment.
Egs Functionality:
The Electronic Gear Selector (EGS) manages transmission gear shifts, and the manual provides detailed diagnostic procedures for its operation and adjustment of inductive sensors.
Connectivity
Description:
N/A (Industrial equipment; no typical automotive connectivity features).
🔧 Maintenance
Service Intervals
Details:
Specific service intervals for engine, transmission, hydraulics, and brakes are detailed within the manual, often tied to operating hours.
Engine Maintenance Schedule:
Includes intervals for checking drivebelts, adjusting tappets, and other engine services. Specific hours are detailed in the manual.
Fluid Specifications
Details:
The manual specifies required hydraulic fluids, engine oil, transmission fluid, and coolant types and capacities for all covered systems.
Hydraulic Fluid Type:
Specific hydraulic fluid type and viscosity grades are detailed in the manual, crucial for proper function and longevity of the hydraulic system.
Grease Specifications:
Details lubricant specifications for the automatic greasing system, including Greenlube lubricant specifications.
Known Issues
Common Problems:
Troubleshooting sections address common issues in the engine (e.g., injection problems), transmission (e.g., gear selection issues), hydraulics (e.g., leaks, performance degradation), and braking systems.
Common Drive Issues:
Troubleshooting for the hydrodynamic travel drive covers common problems related to the power shift transmission and drive axle, including issues with gear selection and axle drive settings.
Common Braking Issues:
Covers checking lining wear, piston cup installation, air gap checks, and leakage tests for the wet multiple disc brake system, addressing potential wear and performance issues.
Common Steering Issues:
Addresses common problems in the steering system, including wear on wheel bearings, steering cylinder seal failures, and adjustment of steering stops.
Common Mast Spreader Issues:
Troubleshooting for mast and spreader systems covers issues related to cylinder sealing, twistlock function, and hydraulic cylinder performance.
📚 Vehicle History
Brand Heritage
Brand:
Linde Material Handling is a globally recognized manufacturer of forklifts and warehouse trucks, known for robust engineering.
Model Evolution
Series:
Type 356 represents a specific generation of Linde container handlers, likely evolved from earlier models with improvements in power, efficiency, and operator ergonomics.