This comprehensive service, repair, and workshop manual provides detailed instructions for maintaining and repairing the MAN Industrial Diesel Engine D 2866, specifically models D 2866 LUE 602 and D 2866 LUE 605. The manual covers a wide range of procedures, starting with essential safety instructions and general notes on engine overhaul. It guides you through fault diagnosis, troubleshooting, and engine commissioning after an overhaul.

The manual includes detailed illustrations and diagrams for each component, allowing you to visualize the repair steps and understand their proper execution. You'll find detailed instructions for various engine systems, including the fuel system, cooling system, and lubrication system. The fuel system section features information on checking and adjusting fuel delivery, removing and installing injection pumps and nozzles, troubleshooting fuel injectors, and maintaining the fuel prefilter.

The cooling system section covers draining and filling coolant, replacing thermostats, and repairing the engine water pump. The lubrication system section provides instructions for changing the oil filter, removing and installing the oil cooler and pan, and servicing the oil pump and oil spray nozzles.

The manual also covers the flywheel and crankshaft seal. This includes removing and installing the vibration damper, replacing the front crankshaft gasket, disassembling and reassembling the flywheel, and replacing the starter gear ring.

Moving on to the intake and exhaust systems, you'll find comprehensive guidance on removing and installing the intake and exhaust manifolds, troubleshooting the turbocharger, checking charge-air pressure, and replacing the turbocharger. The manual also includes detailed instructions for measuring axial and radial clearance of the turbocharger shaft.

The manual dives into the cylinder head, covering its removal and installation, setting valve clearance, disassembling and assembling the rocker arm mechanism, replacing valves, valve guides, and valve seat inserts. It also provides instructions for reworking valve seats and refacing valves, measuring compression pressure, and checking valve timing.

The manual includes detailed instructions for removing and installing the gear case, camshaft, and crankshaft. It covers replacing camshaft bearings and checking valve timing. You'll also find instructions for removing and installing pistons with conrods, replacing piston rings, and replacing cylinder liners.

Finally, the manual includes a section on attachments, covering the removal and installation of the starter motor, servicing V-belts, and repairing the pilot clutch for the D 2866 LUE 602 model. The manual concludes with a comprehensive service data section, including torque guide values and special tools. A detailed index makes navigating the manual easy.

The MAN D 2866 is a robust and reliable industrial diesel engine designed for heavy-duty applications. This engine belongs to the D 2866 series, which is renowned for its power and durability. The D 2866 is a six-cylinder, four-stroke engine with a displacement of 12.8 liters, delivering impressive power output and torque. It is characterized by its durable cast-iron cylinder block and cylinder head, offering excellent resistance to wear and tear, making it suitable for demanding working conditions. The D 2866 operates on a common rail fuel injection system, providing precise fuel metering and optimized combustion for enhanced efficiency and reduced emissions.

The D 2866 engine finds its application across various industrial sectors, powering a wide range of machinery and equipment. Its versatility makes it suitable for use in construction, mining, agriculture, and marine applications. The engine's robust design and reliable performance have made it a preferred choice for powering heavy-duty trucks, excavators, bulldozers, generators, and other industrial equipment. The D 2866 series offers different power variants, including the D 2866 LUE 602 and D 2866 LUE 605, each tailored to specific power requirements. These variations are achieved through modifications to the engine's turbocharging system and fuel injection settings, optimizing the engine's performance for specific applications. The D 2866 series is known for its low operating costs and extended service intervals, ensuring high uptime and profitability for its users.