This manual covers all 1996 Mazda 121 variants, chassis code DB. The Mazda 121, known for its practicality and economical operation, represents Mazda's commitment to reliable and accessible motoring. This particular generation, produced from 1991 to 1999, shares its platform with the Ford Festiva and Kia Pride, reflecting historical automotive collaborations. While generally perceived as a reliable urban commuter, this manual provides in-depth information to ensure its continued performance and longevity. This comprehensive English-language repair service and workshop manual is designed to guide both professional technicians and capable DIY mechanics through the intricacies of the 1996 Mazda 121. It details essential maintenance procedures, including fluid changes and component inspections, alongside step-by-step repair instructions for all major vehicle systems, such as the engine, transmission, brakes, suspension, and electrical components. Furthermore, the manual includes crucial troubleshooting guidance for common issues, technical specifications, and detailed disassembly and reassembly procedures, enabling thorough maintenance and repair. 🏷️ Basic Information Identification Make: Mazda Model: 121 Year: 1996 Codes Chassis Code: DB 👋 Introduction Market Position Target Audience: Professional technicians and experienced DIY mechanics Competitive Analysis Value Proposition: Provides factory-level service information for the Mazda 121, bridging the gap between owner's manuals and specialized shop manuals, offering comprehensive DIY repair capabilities. Key Features Content Comparison: Contains similar content to factory service manuals and owner's manuals. Delivery Method: Instant Download 📋 Manual Details Coverage Areas Model Variants: All 1996 Mazda 121 variants Page Count Estimated Page Count: Comprehensive (exact count not specified but implied to be extensive) Manual Type Type: Repair Service Manual / Workshop Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Internal combustion engine systems (e.g., fuel, ignition, cooling, lubrication, exhaust) Transmission: Manual and Automatic transmission systems Drivetrain: Front-wheel drive systems, CV joints, differential Suspension: Front and rear suspension components, shock absorbers, springs, alignment Steering: Steering system components, power steering (if equipped) Brakes: Brake system components (e.g., hydraulic system, calipers, rotors, pads, parking brake) Electrical: Vehicle electrical system, battery, charging system, starting system, lighting, instrumentation Body And Chassis: Body panels, doors, windows, interior trim, chassis components HVAC: Heating, Ventilation, and Air Conditioning systems Fuel System: Fuel tank, fuel pump, fuel injectors/carburetor Cooling System: Radiator, thermostat, water pump, coolant Lubrication System: Oil pump, oil filter, lubrication passages Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections Troubleshooting: Diagnostic procedures for common faults and symptoms Repair: Step-by-step repair procedures for all major vehicle systems Disassembly: Detailed instructions for component removal and disassembly Assembly: Detailed instructions for component reassembly Cleaning: Procedures for cleaning components during repair Reinstallation: Procedures for reinstalling repaired or new components Specifications: Torque specifications, clearances, fluid capacities, electrical values Technical Depth Depth: Comprehensive: Covers fundamentals to advanced repair and diagnostics, suitable for professional technicians and capable DIYers. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Full Printable Zoom Capability: Zoom IN/OUT enabled Binding Type Binding: Digital (Downloadable PDF) Paper Type Paper Type: N/A (Digital Format) Requirements Software Requirements: Adobe PDF Reader, WinZip (for extraction) Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Code: B3 (commonly found in this generation) Engine Type: Inline 4-cylinder, SOHC Displacement: 1.3 Liters (1300 cc) Bore X Stroke: 71.0 mm x 81.5 mm (typical for B3) Compression Ratio: 9.7:1 (typical for B3) Performance Horsepower: Approx. 64-72 PS (47-53 kW) at 5500-6000 rpm (varies by market and specific tuning) Torque: Approx. 103-110 Nm (76-81 lb-ft) at 3500-4000 rpm (varies by market and specific tuning) Fuel System Fuel Delivery: Fuel Injection (Electronic Fuel Injection - EFI) Fuel Type: Unleaded Gasoline Cooling System Coolant Type: Ethylene Glycol based coolant (refer to manual for specific mixture ratio) Lubrication System Oil Capacity: Approx. 3.2 - 3.7 Liters (3.4 - 3.9 US quarts) with filter change (verify with manual) Recommended Oil Viscosity: e.g., 10W-30 or 5W-30 API SG or higher (verify with manual) 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission Features Clutch Type: Hydraulically actuated, Single dry plate clutch Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 or 80W-90 gear oil (verify with manual) Automatic Transmission Fluid: Dexron II or equivalent (verify with manual) 📐 Dimensions Exterior Length: Approx. 3860 mm (152.0 in) Width: Approx. 1660 mm (65.4 in) Height: Approx. 1395 mm (55.0 in) Wheelbase: Approx. 2345 mm (92.3 in) Weights Curb Weight: Approx. 890 - 950 kg (1962 - 2094 lbs) depending on transmission and trim Tire Size Standard Tire Size: e.g., 165/70R13 or 175/65R14 (verify with manual) Wheel Bolt Pattern Bolt Pattern: 4x100 mm 🛡️ Safety Features Passive Features Seat Belts: Front and rear seat belts Airbags: Driver's airbag may be standard or optional depending on market and trim level. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player, often with optional CD player. Speaker count typically 2-4. Driver Assistance ABS: Anti-lock...