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Mazda 3 2008 (1st Generation) Service Repair Manual

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Basic Information Identification Make: Mazda Model: Mazda3 Year: 2008 Generation Generation: 1st Generation (BK Series) Codes Chassis Codes: BK14 Introduction Market Position Market Position: The 2008 Mazda3, as part of...
Type: Cars
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Sku: 91939
Tags: Mazda Misc
Mazda 3 2008 (1st Generation) Service Repair Manual
Basic Information
Identification
Make: Mazda
Model: Mazda3
Year: 2008
Generation
Generation: 1st Generation (BK Series)
Codes
Chassis Codes: BK14
Introduction
Market Position
Market Position: The 2008 Mazda3, as part of the first generation, was positioned as a sporty and stylish compact car, competing directly with rivals like the Honda Civic, Toyota Corolla, and Ford Focus. It offered a more engaging driving experience and upscale interior appointments than many competitors.
Competitive Analysis
Competitive Analysis: The Mazda3 distinguished itself with its 'Zoom-Zoom' driving dynamics, responsive handling, and often more powerful engine options, particularly the 's' trim with the 2.3L MZR engine. Its European-inspired styling and well-built interior were also key selling points.
Key Features
Key Features: Engaging handling, spirited engine performance, refined interior, availability of advanced safety features, sporty design.
Manual Details
Coverage Areas
Coverage Areas: Engine, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Body, Interior, Diagnostics, Maintenance
Page Count
Page Count: Estimated 1000+ pages (comprehensive)
Manual Type
Manual Type: Factory Service Manual / Repair Manual
Language
Language: English
Format
Format: Digital (PDF)
Manual Coverage
Systems Covered
Systems Covered: Engine mechanical, Engine management (ECU/PCM), Fuel injection, Ignition system, Exhaust system, Cooling system, Lubrication system, Automatic transmission, Manual transmission, Clutch, Drive shafts, Axles, Suspension (front and rear), Steering system, Power steering, Brakes (ABS, EBD, DSC), Electrical system (wiring diagrams, fuse/relay locations), Lighting, Instruments, Audio system, Climate control (HVAC), Body panels, Doors, Windows, Seats, Airbags, Security system, Diagnostic trouble codes (DTCs)
Procedures Included
Procedures Included: Routine maintenance, Scheduled maintenance, Troubleshooting guides, Diagnostic procedures, Engine overhaul, Transmission repair, Brake caliper replacement, Suspension component replacement, Steering rack repair, Electrical component testing, HVAC system servicing, Body panel repair, Interior trim removal/installation, Airbag system servicing, Emission control system repair, Torque specifications for all fasteners, Special tool requirements
Technical Depth
Technical Depth: Comprehensive. Covers everything from basic fluid changes and filter replacements to advanced engine rebuilds, transmission overhauls, complex electrical diagnostics, and bodywork.
Manual Specifications
File Format
File Format: Searchable PDF, Printable pages
Print Quality
Print Quality: High-resolution diagrams and text, optimized for clarity.
Binding Type
Binding Type: N/A (Digital Download)
Paper Type
Paper Type: N/A (Digital Download)
Engine Specifications
Primary Engine
Primary Engine Options: 2.0L MZR I4 (LF-VE), 2.3L MZR I4 (L3-VE)
Performance
2.0L Performance: Horsepower: Approx. 148 hp @ 6000 rpm, Torque: Approx. 135 lb-ft @ 4500 rpm
2.3L Performance: Horsepower: Approx. 156 hp @ 6000 rpm, Torque: Approx. 150 lb-ft @ 4500 rpm
Fuel System
Fuel System: Electronic Port Fuel Injection (PFI)
Engine Management
Engine Management System: Mazda Electronic Control Unit (ECU) with OBD-II diagnostics.
Timing System
Timing System: Timing Chain (Both 2.0L and 2.3L MZR engines).
Oil Capacity
Engine Oil Capacity 2.0L: Approx. 4.7 US quarts (4.4 Liters) with filter change.
Engine Oil Capacity 2.3L: Approx. 5.1 US quarts (4.8 Liters) with filter change.
Oil Type
Recommended Engine Oil Type: SAE 5W-20, API SN/SP or ILSAC GF-5/GF-6 certified.
Transmission
Standard
Standard Transmission: 5-speed manual transmission (FS5A-EL for 2.0L, GZW8 for 2.3L)
Optional
Optional Transmission: 4-speed automatic transmission (FS5A-EL for 2.0L, GZW8 for 2.3L)
Features
Automatic Transmission Features: Electronically controlled, Sequential Sport Shift (manual mode option on some trims).
Manual Fluid
Manual Transmission Fluid Spec: API GL-4 SAE 75W-90 synthetic.
Automatic Fluid
Automatic Transmission Fluid Spec: Mazda ATF JWS3309 or equivalent (e.g., Mobil ATF 3309).
Clutch Fluid
Clutch Fluid Spec: DOT 3 or DOT 4 brake fluid (shared with brake system).
Dimensions
Exterior
Wheelbase: Approx. 103.7 inches (2635 mm)
Length: Approx. 174.5 inches (4430 mm)
Width: Approx. 69.1 inches (1755 mm)
Height: Approx. 57.7 inches (1465 mm)
Cargo
Cargo Volume Sedan: Approx. 11.4 cubic feet (323 Liters)
Cargo Volume Hatchback: Approx. 19.6 cubic feet (555 Liters) behind rear seats
Weights
Curb Weight Range: Approx. 2900 - 3100 lbs (1315 - 1406 kg), depending on configuration.
Wheels Tires
Standard Wheel Size: 16-inch steel or alloy wheels
Optional Wheel Size: 17-inch alloy wheels
Wheel Bolt Pattern: 5x114.3 mm (5x4.5 inches)
Standard Tire Size: 205/55R16
Optional Tire Size: 205/50R17
Safety Features
Ratings
NHTSA Front Impact Rating: 5-Star (for driver and passenger)
IIHS Side Impact Rating: Good
Active Features
Active Safety Features: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Dynamic Stability Control (DSC) / Traction Control System (TCS) (often optional or standard on higher trims)
Passive Features
Passive Safety Features: Front dual-stage airbags, Front side-impact airbags, Side curtain airbags (optional on some trims), Pretensioner seatbelts, Crumple zones
Technology Features
Infotainment
Infotainment Features: Standard AM/FM/CD stereo with auxiliary input jack. Optional Bose premium audio system with subwoofer. Steering wheel mounted audio controls on some trims.
Driver Assistance
Driver Assistance Features: Available with DSC (Dynamic Stability Control) and Traction Control System (TCS). Cruise control is standard on most trims.
Connectivity
Connectivity Options: Auxiliary audio input jack for portable music players.
Lighting
Available Lighting: Halogen projector headlamps, available Xenon High-Intensity Discharge (HID) headlights on higher trims.
Maintenance
Service Intervals
Oil Change Interval: Every 5,000 miles (8,000 km) or 6 months, whichever comes first.
Air Filter Replacement Interval: Every 30,000 miles (48,000 km) or as needed based on driving conditions.
Spark Plug Replacement Interval 2.0L: Approx. 60,000 miles (96,000 km) with iridium-tipped plugs.
Spark Plug Replacement Interval 2.3L: Approx. 60,000 miles (96,000 km) with iridium-tipped plugs.
Transmission Fluid Change Interval Auto: Every 60,000 miles (96,000 km) under normal conditions; more frequently for severe service.
Transmission Fluid Change Interval Manual: Every 60,000 miles (96,000 km) or as per manual.
Fluid Specifications
Coolant Type: Mazda Genuine Super Long Life Coolant (Blue) or equivalent (ethylene glycol-based, phosphate-free).
Brake Fluid Type: DOT 3 or DOT 4.
Known Issues
Known Issues: Rusting on rear wheel arches and rocker panels, potential for catalytic converter failure (especially on higher mileage vehicles), occasional issues with power steering pumps, door lock actuator failures, and automatic transmission solenoids. Clutch wear on manual transmissions can be higher with aggressive driving.
Part Numbers
Oil Filter Part Number Example: PT200-50-012 (Genuine Mazda)
Vehicle History
Brand Heritage
Brand Heritage: Mazda has a long history of producing reliable and fun-to-drive vehicles, with a focus on innovative engineering and stylish design. The 'Zoom-Zoom' philosophy emphasizes a connection between the driver and the car.
Model Evolution
Model Evolution: The first-generation Mazda3 (BK) debuted for the 2004 model year, replacing the Mazda Protegé. It was lauded for its sporty driving dynamics, attractive styling, and wide range of available features, quickly becoming a popular model for Mazda globally.
Production
Production Years: 2003-2009 (for the BK generation)
Assembly Locations: Hofu, Yamaguchi, Japan; Changan Mazda, Nanjing, China
Awards & Recognition
Recognitions
Recognitions: The first-generation Mazda3 was consistently praised by automotive journalists for its driving dynamics and stylish design, often appearing on 'Car of the Year' shortlists and receiving positive reviews in automotive publications.
Ratings
Ratings: Edmunds.com named it a 'Recommended Buy'.
Certifications
Certifications: Certified by Mazda for adherence to manufacturing standards.
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