This manual covers the Mazda 323 Protege, also known as the BG generation, produced between 1992 and 1994. This compact car was known for its reliable engines, sporty handling characteristics, and a good balance of features and affordability, making it a strong competitor in its segment. Available in both 3-door hatchback and 4-door sedan body styles, and equipped with either a 1.6L or 1.8L engine, the 323 Protege offered a compelling package for DIY enthusiasts and everyday drivers alike. This comprehensive workshop service manual provides detailed information essential for the maintenance and repair of your Mazda 323 Protege. It covers all major systems, including engine diagnostics and overhaul, transmission service, drivetrain, suspension, steering, brakes, and the complete electrical system. You will find step-by-step repair procedures, crucial torque specifications, fluid capacities, and troubleshooting guides designed to assist professional technicians and dedicated owners in keeping their vehicle in optimal condition. 🏷️ Basic Information Identification Make: Mazda Model: 323 Protege Generation Code: BG Codes Platform Code: BG Chassis Code: BG8P, BG8S, BG8Z, BGFP 👋 Introduction Market Position Market Segment: Compact Car / Economy Car Target Audience: DIY enthusiasts, independent repair shops, professional technicians. Competitive Analysis Competitors: Honda Civic, Toyota Corolla, Nissan Sentra, Mitsubishi Lancer, Ford Escort. Key Features Reliability: Known for its robust build and reliable engines for its class. Handling: Sporty handling characteristics, often praised for its driving dynamics compared to competitors. Value Proposition: Offered a good balance of features, performance, and affordability. 📋 Manual Details Coverage Areas Years Covered: 1992, 1993, 1994 Trim Levels Covered: All trim levels, including DX, LX, ES, GT (Europe/Australia) Page Count Estimated Pages: ~1500-2000 (typical for a comprehensive workshop manual of this era) Manual Type Type: Workshop Service Manual Purpose: Professional Technician Training and Service Reference Language Primary Language: English Format Digital Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, overhaul, timing belt replacement, fuel injection system, cooling system, lubrication system, exhaust system. Transmission: Manual and Automatic transmission overhaul, clutch system, torque converter, electronic control units (for AT). Drivetrain: Front-wheel drive system, CV joints, drive axles, differential. Suspension: Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment procedures. Steering: Power steering system, steering rack, column, troubleshooting. Brakes: Front disc and rear drum brakes, ABS system (if equipped), hydraulic system, parking brake. Electrical: Complete wiring diagrams, starting system, charging system, ignition system, lighting, instruments, power windows, central locking, audio system. Bodywork: Body panel removal and installation, interior trim, glass replacement, specifications for door/hood/trunk adjustments. HVAC: Air conditioning system diagnosis, refrigerant handling, heater core, blower motor, controls. Procedures Included Maintenance: Oil changes, filter replacements, spark plug replacement, fluid checks and changes, belt inspections. Diagnostics: Troubleshooting guides for common problems, diagnostic trouble codes (DTCs) for engine management and ABS. Repair: Detailed step-by-step repair procedures for all major mechanical and electrical components. Overhaul: Complete engine and transmission rebuild procedures, including component specifications and tolerances. Specifications: Torque specifications for all fasteners, engine clearances, alignment settings, fluid capacities. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds, including in-depth electrical system diagnosis. 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text for quick information retrieval. Print Quality Resolution: High-resolution scans of original manual pages, ensuring clarity of text and diagrams. Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) Completeness Coverage: Full workshop manual, including all sections typically found in factory service manuals. ⚙️ Engine Specifications Primary Engine Engine Code: B6 DOHC (1.6L), BP DOHC (1.8L) Displacement 1.6L: 1598 cc Displacement 1.8L: 1839 cc Performance 1.6L Horsepower 1.6L: ~105-115 hp @ 6000 rpm Torque 1.6L: ~100-105 lb-ft @ 4000 rpm Performance 1.8L Horsepower 1.8L: ~125-130 hp @ 6000 rpm Torque 1.8L: ~115-120 lb-ft @ 4500 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline Engine Management Ignition System: Distributorless Ignition System (DIS) or Distributor-based system depending on market/spec. Emissions Control: Catalytic converter, EGR system, Oxygen sensors. 🔧 Transmission Standard Manual: 5-speed manual Optional Automatic: 4-speed automatic with lock-up torque converter Features Clutch Type: Dry single-plate clutch (manual transmission) Fluid Specifications Manual Transmission Fluid: API GL-4 SAE 75W-90 or SAE 80W-90 Automatic Transmission Fluid: Dexron III or equivalent 📐 Dimensions Exterior Body Styles: 3-door hatchback, 4-door sedan Wheelbase: ~2565 mm (~100.9 inches) Length Sedan: ~4395 mm (~173.0 inches) Length Hatchback: ~4065 mm (~160.0 inches) Width: ~1690 mm (~66.5 inches) Height: ~1370-1400 mm (~53.9-55.1 inches) Weights Curb Weight Est: ~1100-1250 kg (~2425-2755 lbs) depending on body style and engine Gross Vehicle Weight Rating Est: ~1550-1650 kg (~3417-3638 lbs) Tires Wheels Wheel Size: 14-inch or 15-inch alloy or steel wheels Tire Sizes Est: 185/70R14, 195/60R15 Bolt Pattern: 4x100 🛡️ Safety Features Ratings NHTSA Front Impact Rating Est: Likely 3 or 4 stars (typical for vehicles of this era without advanced safety features) Active Features ABS:...