🏷️ Basic Information Identification Make: Mazda Model: 626 Station Wagon Product Type: Full Service Repair Manual Codes Chassis Code: GF Generation Generation: GD/GV 👋 Introduction Market Position Segment: Mid-size Station Wagon / Family Car Key Selling Points: Reliability, practicality, fuel efficiency, engaging driving dynamics (for its class). Competitive Analysis Competitors: Toyota Camry Wagon, Honda Accord Wagon, Subaru Legacy Outback, Ford Mondeo Wagon, Volkswagen Passat Wagon. Key Features Vehicle Highlights: Spacious cargo area, comfortable ride, durable powertrain, intuitive interior layout. 📋 Manual Details Coverage Areas Model Years: 1997, 1998, 1999, 2000, 2001, 2002 Body Styles: Station Wagon Page Count Estimated Pages: Approximately 2000+ Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, including disassembly, inspection, repair, and reassembly procedures for all engine variants. Engine Performance: Ignition system, fuel injection system (EFI), emissions control systems, cooling system, lubrication system. Transmission Manual: Repair and overhaul procedures for manual transmissions, clutch system, and driveline components. Transmission Automatic: Repair and overhaul procedures for automatic transmissions, including hydraulic control systems and torque converters. Suspension: Front and rear suspension components, alignment procedures, shock absorbers, struts, control arms, bushings. Steering: Power steering system, steering gear, steering column, tie rods, linkages, troubleshooting. Brakes: Front and rear brake systems (disc and drum), ABS (Anti-lock Braking System) operation and diagnosis, hydraulic system, parking brake. Electrical System: Complete wiring diagrams, charging system (alternator, battery), starting system (starter motor), lighting, horn, wipers, power accessories. Body And Chassis: Body panels, doors, hinges, latches, windows, interior trim, chassis components, rust prevention. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis, refrigerant handling, component replacement. Emissions: Emissions control systems, catalytic converter, oxygen sensors, evaporative emission control (EVAP). Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement, belt inspection and replacement. Troubleshooting: Diagnostic charts and symptom-based troubleshooting guides for common and complex issues across all systems. Repair Overhaul: Detailed step-by-step instructions for component removal, repair, and reinstallation for major mechanical and electrical parts. Diagnostics: Procedures for diagnosing electrical faults using wiring diagrams, testing sensors and actuators, and interpreting diagnostic trouble codes (DTCs). Specifications: Torque specifications for all fasteners, engine timing procedures, electrical component specifications. Wheel Alignment: Front and rear wheel alignment procedures, including caster, camber, and toe adjustments. Brake Service: Brake pad and shoe replacement, rotor and drum resurfacing/replacement, brake fluid bleeding. Cooling System Service: Coolant replacement, radiator and hose inspection and replacement, thermostat diagnosis. Fuel System Service: Fuel injector cleaning, fuel filter replacement, fuel pump diagnosis. Technical Depth Depth: Comprehensive coverage from basic scheduled maintenance to complete engine and transmission rebuilds, including advanced diagnostics. 📊 Manual Specifications File Format Type: PDF Searchability: Searchable text for quick access to information. Printability: Printable pages for workshop use. Print Quality Image Resolution: High-resolution for clear diagrams and photos. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code 1: FS-DE (2.0L DOHC I4) Engine Code 2: KL-ZE (2.5L DOHC V6 - often for specific markets/trims, check manual for exact coverage) Performance 2.0L Horsepower: Approx. 118-130 hp (depending on market and exact engine variant) 2.0L Torque: Approx. 128-136 lb-ft (depending on market and exact engine variant) 2.5L Horsepower: Approx. 168 hp (for KL-ZE) 2.5L Torque: Approx. 163 lb-ft (for KL-ZE) Fuel System System Type: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (91 RON or higher recommended) Engine Layout Layout: Inline 4-cylinder (FS-DE) or V-6 (KL-ZE) 🔧 Transmission Standard Type: 5-speed Manual Transmission (FS-DE) Optional Type: 4-speed Automatic Transmission (FS-DE & KL-ZE) Features Drive Type: Front-Wheel Drive (FWD) Automatic Features: Electronically controlled with overdrive. 📐 Dimensions Exterior Length: Approx. 4670 mm (183.9 in) Width: Approx. 1770 mm (69.7 in) Height: Approx. 1475 mm (58.1 in) Wheelbase: Approx. 2615 mm (103.0 in) Cargo Cargo Volume: Significant cargo capacity, expandable by folding rear seats. Weights Curb Weight: Approx. 1350-1450 kg (2976-3197 lbs), varies by engine and trim 🛡️ Safety Features Ratings NHTSA Front Driver: 4-star (for models equipped with airbags) NHTSA Front Passenger: 4-star (for models equipped with airbags) Active Features ABS: Available Anti-lock Braking System (ABS) on some trims. Traction Control: Not commonly available for this generation/model. Passive Features Airbags: Driver and passenger front airbags standard on many models. Seatbelts: Three-point inertia-reel seatbelts for all occupants. 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette, optional CD player. Basic speaker system. Driver Assistance Cruise Control: Available on higher trim levels. Connectivity Aux Input: Not factory standard; aftermarket solutions required. 🔧 Maintenance Service Intervals Oil Change: Every 5,000 miles (8,000 km) or 6 months, whichever comes first. Air Filter: Inspect every 15,000 miles (24,000 km), replace as needed. Spark Plugs: Replace every 60,000 miles (96,000 km) (standard NGK plugs). Coolant Replacement: Every 30,000 miles (48,000 km) or 2 years. Fluid Specifications...