🏷️ Basic Information Identification Make: Mazda/Ford Model: B-Series / Bravo / Courier Platform Code: Mazda BT-50 / Ford Ranger (shared platform) Generation Generation: Second Generation (pre-facelift, shared platform with Ford Ranger PX) Codes Vin Decoder Start Year: 1998 Vin Decoder End Year: 2004 👋 Introduction Market Position Market Positioning: Rugged, reliable light-duty pickup trucks known for their utility and value, popular in work and recreational applications Competitive Analysis Key Competitors: Toyota Hilux/Tacoma, Nissan Navara/Frontier, Mitsubishi Triton/L200, Chevrolet Colorado/S-10 Key Features Vehicle Strengths: Robust chassis, versatile cargo bed, reliable powertrains, widespread parts availability (due to Ford/Mazda commonality) Manual Value Proposition: Empowers owners and technicians with the knowledge to perform comprehensive maintenance, diagnostics, and repairs, saving significant costs and ensuring vehicle longevity. 📋 Manual Details Coverage Areas Geographical Coverage: Global (primarily North America, Australia, Europe, Asia) Market Segments: Light Commercial Vehicles (LCVs), Pickups Page Count Estimated Page Count: 1000+ Manual Type Manual Type: Workshop Service Repair Manual Manual Scope: Comprehensive Diagnostic and Repair Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine control (ECU), fuel system, ignition system, exhaust system, cooling system, lubrication system Drivetrain: Clutch, manual transmission, automatic transmission, transfer case (4WD models), driveshafts, differentials, axles Chassis: Suspension (front and rear), steering system, braking system (ABS, hydraulic), wheels and tires Body And Frame: Frame construction, body panels, doors, windows, interior trim, bumpers, payload management Electrical System: Battery, charging system, starting system, lighting, instrumentation, wiring diagrams, fuses and relays, body control modules (BCM) HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair Safety Systems: Airbag system, seat belt pre-tensioners Procedures Included Maintenance: Scheduled maintenance intervals, fluid checks and changes, filter replacements, lubrication Diagnostics: Troubleshooting charts, fault code interpretation (OBD-II), diagnostic procedures for all major systems Repair And Rebuild: Component removal, installation, adjustment, and overhaul procedures for engine, transmission, suspension, brakes, etc. Special Tools: Identification and usage of specialized tools required for specific repairs Specifications: Torque specifications, clearances, fluid capacities, electrical resistance values, diagnostic parameters Technical Depth Depth: Complete overhaul and diagnostic capabilities, suitable for professional technicians and advanced DIY enthusiasts Detail Level: Detailed step-by-step instructions, exploded diagrams, and diagnostic flowcharts 📊 Manual Specifications File Format File Format: PDF Searchability: Searchable text content Print Quality Print Quality: High-resolution diagrams and text, suitable for printing Binding Type Binding Type: N/A (Digital) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Mazda Engine Code: WL-C (2.5L Turbo Diesel), FE-E (2.0L Petrol), G6 (2.5L Petrol) Primary Engine Ford Engine Code: WE (2.5L Diesel), WL-T (2.5L Turbo Diesel), Duratec 2.3L (some markets) Performance Diesel 2.5 Displacement: 2.5 Liters (2498 cc) Horsepower Turbo: Approx. 105-115 hp (varies by specific engine and market) Torque Turbo: Approx. 200-220 lb-ft (varies by specific engine and market) Performance Petrol 2.5 Displacement: 2.5 Liters (2498 cc) Horsepower: Approx. 115-125 hp Torque: Approx. 145-155 lb-ft Fuel System Diesel Fuel System Type: Direct Injection (DI), Indirect Injection (IDI) in earlier models, Turbocharged Fuel System Petrol Fuel System Type: Multi-Point Fuel Injection (MPI) Cooling System Cooling Type: Water-cooled Lubrication System Oil Capacity Diesel: Approx. 7.0 Liters (with filter) Oil Type Diesel: API CF-4 or higher, SAE 15W-40 (refer to manual for specific viscosity based on climate) Oil Capacity Petrol: Approx. 5.5 Liters (with filter) Oil Type Petrol: API SG or higher, SAE 10W-30 or 10W-40 (refer to manual for specific viscosity based on climate) 🔧 Transmission Standard Transmission Transmission Type Manual: 5-speed manual Optional Transmission Transmission Type Automatic: 4-speed automatic (available on select models/markets) Features 4Wd Transfer Case: Part-time 4WD system with manual or electronic engagement (depending on trim/options) Fluid Specifications Manual Manual Transmission Fluid Type: GL-4 or GL-5 gear oil (viscosity varies, e.g., 75W-90) Fluid Specifications Automatic Automatic Transmission Fluid Type: Dexron III (or equivalent specification) 📐 Dimensions Exterior Dimensions Wheelbase: Approx. 2,800 - 3,000 mm (varies by cabin configuration: single cab, extra cab, double cab) Overall Length: Approx. 4,700 - 5,200 mm (varies by cabin and bed length) Cargo Dimensions Bed Length: Approx. 1,500 - 1,800 mm (varies by cabin and bed configuration) Weights Curb Weight: Approx. 1,600 - 2,000 kg (varies significantly by configuration and engine) Towing Capacity: Up to 2,500 kg (braked, varies by market and configuration) 🛡️ Safety Features Ratings Crash Test Ratings: Varies by region and specific test. Older models may not have comparable ratings to modern vehicles. Active Features ABS: Available (standard on higher trims, optional on lower trims) Traction Control: Less common in this generation, primarily available on higher trims or later models. Passive Features Airbags: Driver and passenger airbags standard on most models; side airbags were optional or unavailable. Seatbelts: Three-point seatbelts with pre-tensioners for front occupants. 💡 Technology Features Infotainment Infotainment Systems: Basic AM/FM radio with CD player, often with optional cassette player. Higher trims may have more advanced audio systems with more speakers....