🏷️ Basic Information Identification Make: Mazda Model: Protege 5 Model Code: BJ3P Generation Code: BJ Applicable Years: 2001, 2002, 2003 Codes Vin Code Region: J 👋 Introduction Market Position Market Segment: Compact Crossover/Wagon segment Competitive Analysis Key Competitors: Subaru Outback, Toyota Matrix, Honda Civic Hatchback, Ford Focus Wagon Key Features Vehicle Appeal: Sporty styling, practical wagon versatility, engaging driving dynamics for its class, affordable ownership. Manual Purpose Utility: Indispensable resource for DIY mechanics and professional technicians seeking accurate, factory-level information for maintenance, repair, and diagnosis of the Mazda Protege 5. 📋 Manual Details Coverage Areas Vehicle Coverage: Mazda Protege 5 (BJ3P chassis) for model years 2001-2003 Page Count Estimated Page Count: Over 2000 pages (typical for comprehensive factory service manuals of this era) Manual Type Type: Factory Service Repair Manual / Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Engine mechanical (disassembly, assembly, inspection, repair), Engine control system (ECM, sensors, actuators, diagnosis), Fuel system (pump, injectors, filter, pressure), Lubrication system (oil pump, filter, passages), Cooling system (radiator, thermostat, water pump, fan), Exhaust system (catalytic converter, mufflers, sensors), Ignition system (coils, plugs, timing), Emissions control system. Transmission: Manual Transmission (MT) and Automatic Transmission (AT) - disassembly, assembly, inspection, repair, valve body, torque converter, clutch, shift control, diagnosis. Drivetrain: Front Wheel Drive (FWD) system, drive shafts, CV joints, differential. Suspension: Front suspension (struts, control arms, ball joints, bushings), Rear suspension (shock absorbers, trailing arms, bushings), wheel alignment specifications. Steering: Power steering system (pump, rack and pinion, hoses), steering column, steering wheel, diagnosis. Brakes: Front and rear disc brakes, brake calipers, rotors, pads, brake lines, master cylinder, ABS system (components, diagnosis, bleeding procedures). Electrical: Starting system, charging system (alternator, battery), lighting system (headlights, taillights, interior), power windows, door locks, wipers, horn, fuses, relays, wiring diagrams (complete schematics). Body: Body panels, doors, hood, tailgate, bumpers, interior trim, glass, seals, structural components, rust prevention, anti-corrosion measures. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system - A/C compressor, condenser, evaporator, refrigerant, blower motor, controls, diagnosis. Safety Systems: Airbag system (components, SRS module, sensors, diagnostic procedures), seat belts. Procedures Included Maintenance: Regular scheduled maintenance (oil changes, filter replacements, fluid checks, spark plugs, belts, hoses), tune-up procedures, lubrication points. Troubleshooting: Systematic diagnostic flowcharts, common problems and their solutions, symptom-based troubleshooting guides, error code explanations (OBD-II). Repair Rebuild: Complete disassembly and reassembly of major components (engine, transmission, suspension, brakes), component overhaul, body panel repair, interior trim replacement. Diagnostics: Diagnostic Trouble Codes (DTCs), sensor testing procedures, actuator testing, using diagnostic scan tools, electrical continuity testing, resistance checks. Specifications: Torque specifications for all fasteners, fluid capacities, clearances, tolerances, diagnostic data, alignment angles, electrical resistance values. Technical Depth Depth: Comprehensive factory-level detail covering everything from basic maintenance to complete engine and transmission rebuilds. Includes detailed troubleshooting for complex electrical and mechanical issues. 📊 Manual Specifications File Format Format: PDF Searchability: Likely searchable text (depending on OCR quality of original scans) Print Quality Printability: Printable on any standard printer, allowing for physical copies of specific sections or the entire manual. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) File Size Estimated Size: Up to 5 GB (as stated in product description) ⚙️ Engine Specifications Primary Engine Engine Code: FS-DE (or YS) Engine Type: Naturally Aspirated Inline 4-cylinder Displacement: 2.0 Liters (1991 cc) Performance Horsepower: 130 hp @ 6000 rpm (approximate, may vary slightly by year/market) Torque: 135 lb-ft @ 4000 rpm (approximate, may vary slightly by year/market) Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Engine Management ECU: Engine Control Unit (ECU) for fuel and ignition timing management 🔧 Transmission Standard Transmission Type: 5-Speed Manual Transmission Optional Transmission Type: 4-Speed Automatic Transmission with Overdrive Features Automatic Features: Electronically controlled, lock-up torque converter 📐 Dimensions Exterior Length: 170.9 inches (4341 mm) Width: 67.7 inches (1720 mm) Height: 60.6 inches (1539 mm) Wheelbase: 102.8 inches (2610 mm) Weights Curb Weight: Approximately 2900-3100 lbs (1315-1406 kg), depending on transmission and options Cargo Cargo Volume: Approximately 22.1 cu ft (with rear seats up) 🛡️ Safety Features Ratings NHTSA Front Impact: 4-star driver, 4-star passenger (2001 model year) IIHS Side Impact: Acceptable (2001 model year) Active Features ABS: Standard Anti-lock Braking System (ABS) Passive Features Airbags: Dual front airbags, optional side airbags Seat Belts: 3-point front and rear seat belts 💡 Technology Features Infotainment Audio System: Factory-installed AM/FM stereo with CD player, optional cassette tape player, and premium speaker system. Driver Assistance Cruise Control: Standard cruise control Connectivity Aux Input: N/A (not standard for this era) 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles or 6 months (whichever comes first) Air Filter Replacement: Every 15,000-30,000 miles (depending on driving conditions) Spark Plug Replacement: Every 60,000-100,000 miles (depending on plug type) Fluid Specifications Engine Oil: API SG or SH, SAE...